Effect of the Location of Broken Wires on Prestressed Concrete Cylinder Pipes under Working Pressure

The precise analysis of the overall mechanical performance of prestressed concrete cylinder pipes (PCCPs) with broken wires is a complicated problem. In this article, powerful finite element numerical means are applied to solve this problem. Firstly, the advantages and shortcomings of the current prestress simulation methods in the finite element analysis (FEA) literature are discussed, and the initial stress method based on a novel single-spring joint element method to model the pre-stress of wires is proposed. Then, different distributions of broken zones, including random broken distributions, are developed for two typical PCCP pipes with different wire-wrapped layers. The established nonlinear FEA model considers actual service processes such as manufacturing, installation and operation to investigate the mechanical behavior of two typical PCCP pipes with different breakage distribution regions and breakage ratios, and in particular, the overall mechanical behavior of a pipe with random breakage is determined first. To verify the accuracy of the proposed pre-stress simulation method and the established nonlinear finite element model, the overall mechanical response of a pipe before wires broke is compared with the results obtained via the specifications. The computed results under the corresponding breakage assumptions are consistent with the conclusions in the existing literature, providing important guidance for pipeline management and operation.