Interlayer Shear Strength and Bonding Strength of Sinuous 3D-Printed Mortar

Addressing the challenge of weak interface strength in 3D-printed mortars, this study introduces a novel technique using sinuous printing trajectories. The self-locking interface is formed by different meandering print trajectories, and the changes in the strength of the test interface are investigated by adjusting the trajectories to form different amplitudes. This ensures alignment of peaks and troughs between layers, aiming for enhanced interfacial cohesion. Experimental tests measured mechanical properties of printed mortar specimens with varying amplitudes. Using Digital Image Correlation technology, strain fields and fracture surfaces were analyzed. Initial results revealed a 28% decrease in shear resistance for side-by-side printed interfaces compared to traditional layered interfaces. As amplitude increased, shear load-bearing capacity improved. Specifically, a 15 mm amplitude saw a 40% rise in interlayer shear strength. However, a 20 mm amplitude led to reduced shear capacity, with even slight forces causing potential fractures. Tensile strength also increased with amplitude. Specimens up to 15 mm amplitude primarily followed the printing interface in fractures, while a 20 mm amplitude cut through mortar strips. Post-fracture analysis showed the highest surface irregularity at a 15 mm amplitude, aligning with tensile load-bearing capacity.