journal article·2024-09-12Open access

Effect of Fatty Acids on Vegetable-Oil-Derived Sustainable Polyurethane Coatings for Controlled-Release Fertilizer

Minhui Pang, Zirui Liu, Hongyan Li, Lina Liang, Lixia Li

Coatings· Volume 14· Issue 9

Abstract

Vegetable-oil-based polyurethane has become a promising sustainable candidate for controlled-release fertilizer based on green chemistry. The purpose of this study was to prepare a series of coatings from selective feedstocks including five vegetable oils with a high saturation degree, mono-unsaturation degree, or poly-unsaturation degree, considering that vegetable oil fatty acids played a key role in the synthesis of polyol and polyurethane. The effect of the type and proportion of fatty acids on the physicochemical properties, microstructure, and macro-properties of vegetable-oil-derived polyols and their resulting coatings was characterized and discussed. The position and number of the hydroxy groups were determined by the type and proportion of fatty acid, and polyol from linseed oil with a high poly-unsaturation degree and three carbon–carbon double bonds had a high hydroxyl value and functionality, whereas polyol from palm oil with a high saturation degree possessed the lowest hydroxyl value and functionality. The resultant coating from linseed-oil-based polyol had a good cross-linking density, and the nitrogen release longevity of coated urea was 56 days at a coating percentage of 3%, and its nitrogen use efficiency was increased by 27.15% compared with conventional urea. Although the palm-oil-based coating had good hydrophobicity, its coated urea was not ideal. Overall, this study has enriched theories of bio-based polyurethane coatings for controlled-release fertilizers; using vegetable oil with a poly-unsaturation degree, it is easy to obtain an excellent coating for controlled-release fertilizer, and this will help provide economic and environmental benefits.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Polymer-Based Agricultural Enhancements · Pesticide and Herbicide Environmental Studies · Hydrogels: synthesis, properties, applications

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Institute of Plant Nutrition, Resources and Environment, Beijing Academy of Agriculture and Forestry Sciences, Beijing 100097, China

Research Center of Beijing Municipal Slow and Controlled Release Fertilizers Engineering Technology, Beijing 100097, China

Institute of Environmental Science and Engineering, Taiyuan University of Technology, Taiyuan 030002, China

Funding

National Key R&D Program of China · Youth Research Foundation and team facilitation program by Beijing Academy of Agriculture and Forestry Sciences

References (37)

Show source-provided references
1. Biofertilizer: The future of food security and food safety10.3390/microorganisms10061220 ↗
2. Effects of fertilization approaches on plant development and fertilizer use of citrus10.3390/plants11192547 ↗
3. Volatilization and leaching losses of nitrogen from different coated urea fertilizers
4. Polyvinyl alcohol composite hydrogels/epoxidized natural rubber composites (CMCS/PVA/CS-ENR) with core-shell structure as biomass coating material for slow-release nitrogen fertilizer10.1016/j.porgcoat.2023.107744 ↗
5. Synthesis and characterization of double-network hydrogels based on sodium alginate and halloysite for slow release fertilizers10.1016/j.ijbiomac.2020.07.154 ↗
6. Li, L.X., Wang, M., Wu, X.D., Yi, W.P., and Xiao, Q. (2021). Bio-based polyurethane nanocomposite thin coatings from two comparable POSS with eight same vertex groups for controlled release urea. Sci. Rep., 11.10.1038/s41598-021-89254-9 ↗
7. Review on materials & methods to produce controlled release coated urea fertilizer10.1016/j.jconrel.2014.02.020 ↗
8. Lawrencia, D., Wong, S.K., Low, D.Y.S., Goh, B.H., Goh, J.K., Ruktanonchai, U.R., Soottitantawat, A., Lee, L.H., and Tang, S.Y. (2021). Controlled release fertilizers: A review on coating materials and mechanism of release. Plants, 10.10.3390/plants10020238 ↗
9. Recent trends inorganic coating based on biopolymers and biomass for controlled and slow release fertilizers10.1016/j.jconrel.2020.12.026 ↗
10. Surface modification of pyrophyllite for optimizing properties of castor oil-based polyurethane composite and its application in controlled-release fertilizer10.1016/j.arabjc.2022.104400 ↗
11. Controllable release fertilizer with low coating content enabled by superhydrophobic castor oil-based polyurethane nanocomposites prepared through a one-step synthetic strategy10.1016/j.indcrop.2022.115803 ↗
12. Pang, M.H., Dong, S.Q., Zhao, J.G., Li, H.Y., Liu, D.S., and Li, L.X. (2023). Preparation of high bio-content polyurethane coatings from co-liquefaction of cellulosic biomass and starch for controlled release fertilizers. Coatings, 13.10.3390/coatings13010148 ↗
13. Dong, H.P., Tang, S.F., Zhang, L., Tong, Z.H., Wu, Z.P., Zhan, P., Shao, L.S., Qing, Y., and Liu, J. (2023). Wood-derived bio-coating materials incorporating hydrophobic lignin and hierarchically porous biochar for high-efficiency coating slow-release fertilizers. Int. J. Biol. Macromol., 242.10.1016/j.ijbiomac.2023.124769 ↗
14. Starch and castor oil mutually modified, cross-linked polyurethane for improving the controlled release of urea10.1016/j.carbpol.2020.117060 ↗
15. Relationship between starch liquefaction behavior and properties of polymer coated urea from liquefied starch10.1016/j.porgcoat.2020.105759 ↗
16. Vegetable oil based polyurethane coatings-a sustainable approach: A review10.1016/j.porgcoat.2021.106267 ↗
17. Controlled release of nitrogen-source fertilizers by natural-oil-based poly (urethane) coatings: The kinetic aspects of urea release
18. Tunable thermo-physical performance of castor oil-based polyurethanes with tailored release of coated fertilizers10.1016/j.jclepro.2018.11.047 ↗
19. Polyurethanes from seed oil-based polyols: A review of synthesis, mechanical and thermal properties10.1016/j.indcrop.2019.111841 ↗
20. Polyurethane-coated urea using fully vegetable oil-based polyols: Design, nutrient release and degradation10.1016/j.porgcoat.2019.04.053 ↗
21. Synthesis and properties of soybean oil-based biodegradable polyurethane films10.1016/j.porgcoat.2018.07.020 ↗
22. Effects of unsaturation and different ring-opening methods on the properties of vegetable oil-based polyurethane coatings10.1016/j.polymer.2014.01.014 ↗
23. Permeation of urea through various polyurethane membranes10.1002/ps.1815 ↗
24. Bio-based cationic waterborne polyurethanes dispersions prepared from different vegetable oils10.1016/j.indcrop.2018.06.006 ↗
25. Synthesis and characterization of renewable polyurethane foams using different biobased polyols from olive oil10.1016/j.eurpolymj.2021.110363 ↗
26. Study on reduction potential of curing agent in sustainable bio-based controlled release coatings10.1016/j.polymertesting.2023.108193 ↗
27. Metathesized palm oil & novel polyol derivatives: Structure, chemical composition and physical properties10.1016/j.indcrop.2016.02.008 ↗
28. Optimization of agricultural wastes liquefaction process and preparing bio-based polyurethane foams by the obtained polyols10.1016/j.indcrop.2019.06.018 ↗
29. Synthesis and application of new bio-polyols based on mustard oil for the production of selected polyurethane materials10.1016/j.indcrop.2020.112831 ↗
30. Preparation and characterization of high-solid polyurethane coating systems based on vegetable oil derived polyols10.1016/j.porgcoat.2013.03.019 ↗
31. Synthesis and characterizations of sustainable polyester polyols from non-edible vegetable oils: Thermal and structural evaluation10.1016/j.jclepro.2017.06.040 ↗
32. Characteristics and preparation of oil-coated fertilizers: A review10.1016/j.jconrel.2022.03.040 ↗
33. Influence of chemical structure of petrochemical polyol on properties of bio-polyurethane foams10.1007/s10924-019-01527-7 ↗
34. Preparation of vegetable oil-based polyols with controlled hydroxyl functionalities for thermoplastic polyurethane10.1016/j.eurpolymj.2016.03.003 ↗
35. Structure and properties of bio-based polyurethane coatings for controlled-release fertilizer10.1002/app.50179 ↗
36. Effect of aging on adsorption behavior of polystyrene microplastics for pharmaceuticals: Adsorption mechanism and role of aging intermediates10.1016/j.jhazmat.2019.121193 ↗
37. Thermal degradation characteristics of rigid polyurethane foam and the volatile products analysis with TG-FTIR-MS10.1016/j.polymdegradstab.2013.09.032 ↗