journal article·2025-05-26Open access

Improved Adhesion of PTFE Surfaces via Low-Power DC Plasma and Fast Neutrals Flow

Andrey Komlev, Darya Kudryavtseva, Ilya Neustroev, Yaroslava Sudalenko, Andrey Altynnikov, Andrey Tsymbalyuk, Alexander Gagarin, Roman Platonov

Coatings· Volume 15· Issue 6

Abstract

A method for enhancing the adhesion properties of polytetrafluoroethylene (PTFE) surfaces is presented. The approach employs a fast neutrals flow generated by a DC glow discharge plasma with a grid neutralizer. Low power levels (≈6 W) provided by the stable DC discharge prevent physical sputtering and surface damage, while strong UV radiation from pure argon promotes efficient defluorination. The choice of working gas composition, discharge parameters, and treatment duration was informed by plasma emission spectroscopy, water contact angle (WCA) measurements, and systematic optimization. The combined effect of low-energy neutral particles and UV radiation leads to a significant increase in surface energy to 82 mN/m and a reduction in WCA to 13°, confirming the effectiveness of the proposed method. Thanks to its simplicity, scalability, and reliability, the method holds significant potential for industrial applications.
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Research context

OpenAlex topics: Metal and Thin Film Mechanics · Surface Modification and Superhydrophobicity · Diamond and Carbon-based Materials Research

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Affiliations

Department of Physical Electronics and Technology, Saint Petersburg Electrotechnical University “LETI”, ul. Professora Popova 5, 197022 St. Petersburg, Russia

Funding

The Ministry of Education and Science of the Russian Federation within the framework of the state assignment

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