Chemical Agglomeration to Enhance Blast Furnace Dust Capture Efficiency in Wet Electrostatic Precipitators

Wet electrostatic precipitators (WESPs) are increasingly used in iron and steel plants and coal-fired power plants due to their higher efficiency at capturing fine particles than conventional dry-type precipitators. In order to achieve ultra-pure purification of dust in steel plant gas, we propose an improved method that involves adding a chemical coagulant and a surfactant to a WESP. The effects of the type and concentration of chemical coagulant and surfactant on the agglomeration effect and dust removal efficiency of blast furnace dust were investigated. The results show that the addition of a chemical coagulant could promote the agglomeration of blast furnace dust particles, and the D50 of dust particles increased from 5.8 to 15.0 μm after the addition of xanthan gum (XTG). The best increase in the blast furnace’s dust particle removal occurred at a concentration of 10 mg/L of XTG, and the dust removal efficiency reached 97.59%. The surfactant dodecyl trimethyl ammonium chloride (DTAC) improved the dust removal efficiency of blast furnace dust when added alone. The dust removal efficiency reached 97.82% when 10 mg/L of XTG and 9 mg/L of DTAC were added synergistically. The addition of a chemical coagulant and surfactant promoted the agglomeration of blast furnace dust and enhanced the dust capture effect of a WESP. We thus demonstrated that we can improve the efficiency of WESP in the future via chemical coagulation. The authors will further study the effect of multi-factor synergistic coupling on the chemical coagulation method in WESPs.