journal article·2020-06-06Open access

Effects of Polyurethane Substrate Pre-Treatment on Pulsed Cathodic Arc Deposited DLC Films

Lijie Zhang, Xuemei Zong, Xiaoming Yuan, Xiaolei Xing

Coatings· Volume 10· Issue 6

Abstract

Diamond-like carbon (DLC) films were deposited by means of pulsed cathodic arc deposition on pretreated polyurethane (PU) rubber substrates. Tetrachloroethylene was chosen as a dissolution method to remove the plasticizer added in the PU substrates. Scanning electron microscopy (SEM) and Raman spectroscopy were applied to observe and characterize the surface morphologies and compositions of the deposited films, respectively. The tribological behaviours of uncoated and coated rubbers were investigated with ring-on-disc tribo experiments under dry sliding conditions. The coefficients of friction (COFs) of the coated rubbers were 40% lower than those of uncoated rubber and the COFs of different samples decreased first and then increased slightly with the increase in temperature and the time of ultrasonic treatment under dry friction. Based on the above experiments, ultrasonic treatment with tetrachloroethylene contributes to the increase in the wear resistance of DLC films deposited on PU rubbers. The most suitable temperature and time of ultrasonic treatment with tetrachloroethylene is 50 °C for 15 min.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Diamond and Carbon-based Materials Research · Metal and Thin Film Mechanics · Lubricants and Their Additives

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Hebei Provincial Key Laboratory of Heavy Machinery Fluid Power Transmission and Control, Yanshan University, Qinhuangdao 066004, China

The State Key Laboratory of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou 310058, China

Jiangsu Xuzhou Construction Machinery Research Institute Co., Ltd., Xuzhou 221004, China

Funding

National Key Research and Development Project · Open Foundation of the State Key Laboratory of Fluid Power and Mechatronic Systems

References (28)

Show source-provided references
1. Wear-resistive and electrically conductive nitrogen-containing DLC film consisting of ultra-thin multilayers prepared by using filtered arc deposotion10.7567/1347-4065/ab1472 ↗
2. Enhanced discharge and microstructure of the ta-C coatings by electromagnetically enhanced cathodic arc at argon atmosphere10.1016/j.surfcoat.2018.08.020 ↗
3. Structural evolution and tribological behavior of nitrogen-doped DLC coatings deposited by pulsed DC PACVD method10.1016/j.diamond.2018.11.004 ↗
4. Modification of optical and mechanical properties of nitrogen doped diamond-like carbon layers10.1007/s10854-019-02343-4 ↗
5. Novel spatially coordinated in-situ Raman and nanoscale wear analysis of FCVA-deposited DLC film10.1063/1.5107474 ↗
6. DLC films deposited on rubber substrates: A review10.1179/1743294414Y.0000000379 ↗
7. Ti-DLC films with superior friction performance10.1016/j.diamond.2010.01.008 ↗
8. Preparation of DLC films on inner surfaces of metal tubes by nanopulse plasma CVD10.1016/j.surfcoat.2019.125062 ↗
9. Degradation and stabilization of polyurethane elastomers10.1016/j.progpolymsci.2018.12.003 ↗
10. Physical-chemical hybrid deposition of DLC film on rubber by T-shape filtered-arc-deposition10.1016/j.vacuum.2003.12.079 ↗
11. Tribology properties of segment-structured diamond-like carbon films10.1016/j.triboint.2004.07.011 ↗
12. Magnetron reactively sputtered Ti-DLC coatings on HNBR rubber: The influence of substrate bias10.1016/j.surfcoat.2008.04.078 ↗
13. Adhesion improvement of hydrogenated diamond-like carbon thin films by pre-deposition plasma treatment of rubber substrate10.1016/j.surfcoat.2009.01.027 ↗
14. Laboratory evaluation on comprehensive performance of polyurethane rubber particle mixture10.1016/j.conbuildmat.2019.07.044 ↗
15. Failure analysis and transformation of hydrogen compressor dry gas seal10.4028/www.scientific.net/AMM.331.98 ↗
16. Achieve successful compressor startup by addressing dry gas seal failure
17. Boxman, R.L., Sanders, D.M., and Martin, P.J. (1995). Handbook of Vacuum Arc Science and Technology, Noyes Publications.
18. Review Article: Stress in thin films and coatings: Current status, challenges, and prospects10.1116/1.5011790 ↗
19. Behaviour of PVD coatings in the turning of austenitic stainless steels10.1016/j.proeng.2013.08.241 ↗
20. Enhanced performance of nanostructured coatings for drilling by droplet elimination10.1080/10426914.2014.973582 ↗
21. Structurally different short aramid fiber–reinforced thermoplastic polyurethane10.1002/pc.22830 ↗
22. Sakae, I., Toshio, N., Shoson, S., Tsutomu, M., and Yoshio, K.U.S. (1974). Urethane Rubber Compositions Renforced with Chopped Organic Fibers. (3968182A), U.S. Patent.
23. Deposition and characterization of hydrogenated diamond-like carbon thin films on rubber seals10.1016/j.tsf.2010.03.018 ↗
24. Flexible diamond-like carbon films on rubber: On the origin of self-acting segmentation and film flexibility10.1016/j.actamat.2012.07.017 ↗
25. Flexible diamond-like carbon film coated on rubber10.1016/j.porgcoat.2013.05.015 ↗
26. Dependence of the features of diamondlike carbon films on their synthesis methods, as analyzed by Raman spectroscopy10.1016/j.surfcoat.2017.09.041 ↗
27. Internal stress on adhesion of hard coatings synthesized by multi-arc ion plating10.1016/j.surfcoat.2017.07.076 ↗
28. Raman analysis of DLC and Si-DLC films deposited on nitrile rubber10.1016/j.surfcoat.2013.06.013 ↗