journal article·2022-12-12Open access

Possibilities of Using the Duplex System Plasma Nitriding + CrN Coating for Special Components

David Dobrocky, Zdenek Pokorny, Roman Vitek, Jiri Prochazka, Zbynek Studeny, Zdenek Joska, Josef Sedlak, Martin Slany, Stepan Kolomy

Coatings· Volume 12· Issue 12

Abstract

The article deals with the replacement of hard chrome plating by applying the duplex system plasma nitriding + CrN coating (hereinafter referred to as PN + CrN). The goal of the research was to find a suitable alternative for steel surface treatment that would replace hard chrome plating and ensure similar mechanical and tribological properties. An exposed part of a small-bore weapon was selected for evaluation, namely the gas piston of the 42CrMo4 steel breech mechanism drive. The PN + CrN duplex system was compared with a hard chrome coating as well as a self-deposited CrN coating. The mentioned surface treatments were evaluated in terms of metallography, mechanical and tribological properties and surface texture. From the mechanical properties, the hardness of the surface was analyzed, an indentation test was performed (Mercedes test) and adhesive-cohesive behavior was evaluated (Scratch test). Furthermore, an instrumented penetration test was performed (an evaluation of plastic and elastic deformation work and indentation hardness). As part of the assessment of tribological properties, the Ball-on-Flat test, the measurement of the coefficient of friction and the measurement of traces of wear were performed. The surface texture was evaluated in terms of morphology and surface roughness measurement by selected 2D and 3D parameters. The PN + CrN duplex system showed higher hardness than hard chrome, better tribological properties (lower friction coefficient), but worse surface texture. The PN + CrN duplex system has proven to be a suitable alternative to the hard chrome coating for exposed parts of small-caliber weapons, which can be applied in arms production.
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Research context

OpenAlex topics: Metal and Thin Film Mechanics · Diamond and Carbon-based Materials Research · Boron and Carbon Nanomaterials Research

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Department of Mechanical Engineering, Faculty of Military Technology, University of Defence, 662 10 Brno, Czech Republic

Department of Weapons and Ammunition, Faculty of Military Technology, University of Defence, 662 10 Brno, Czech Republic

Department of Machining Technology, Faculty of Mechanical Engineering, Brno University of Technology, 616 69 Brno, Czech Republic

Funding

Department of Mechanical Engineering, University of Defence · Project for the Development of the Organization DZRO VAROPS · Modern technologies for processing advanced materials used for interdisciplinary applications

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