journal article·2024-05-28Open access

Corrosion-Resistant Organic Superamphiphobic Coatings

Yixing Qi, Rong Wei, Qiuli Zhang, Anqing Fu, Naixin Lv, Juntao Yuan

Coatings· Volume 14· Issue 6

Abstract

In recent years, organic superhydrophobic coatings have emerged as a promising direction for the protection of metal substrates due to their excellent liquid-repelling properties. Nonetheless, these coatings face challenges such as poor mechanical robustness and short service lives, which have limited their development and garnered attention from numerous researchers. Over time, researchers have gained a deeper understanding of superhydrophobic coatings and have published many related articles. Nevertheless, the lack of logical organization and systematic summarization of research focus in this field hinders its advancement. Therefore, the main purpose of this review is to clarify the design principles and working mechanisms of organic superhydrophobic coatings, as well as to summarize and synthesize the latest research on different aspects of superhydrophobic coatings, including liquid-repellent performance, wear resistance, adhesion, antibacterial properties, and self-healing properties. By employing decoupling mechanisms to study each performance aspect separately, this review aims to provide references for extending the service life of organic superhydrophobic coatings.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Metal and Thin Film Mechanics · Silicone and Siloxane Chemistry · Polymer Nanocomposite Synthesis and Irradiation

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Chemistry and Chemical Engineering, Xi’an University of Architecture and Technology, Xi’an 710055, China

State Key Laboratory for Performance and Structure Safety of Petroleum Tubular Goods and Equipment Materials, Tubular Goods Research Institute of CNPC, Xi’an 710077, China

Funding

Natural Science Basic Research Program of Shaanxi · CNPC Science and Technology Project

References (86)

Show source-provided references
1. Materials science: Share corrosion data10.1038/527441a ↗
2. Koch, G., Varney, J., Thompson, N., Moghissi, O., Gould, M., and Payer, J. (2016). NACE International Impact Report: International Measures of Prevention, Application, and Economics of Corrosion Technologies Study, NACE International.
3. The cost of corrosion in China10.1038/s41529-017-0005-2 ↗
4. Critical factors on corrosion protective waterborne coatings containing functionalized graphene oxide: A review10.1016/j.compositesa.2023.107729 ↗
5. A critical review on the production and application of graphene and graphene-based materials in anti-corrosion coatings10.1080/10408436.2021.1886046 ↗
6. Bioinspired strategies for making superior graphene composite coatings10.1016/j.cej.2022.134808 ↗
7. Non-covalent assembly of a super-tough, highly stretchable and environmentally adaptable self-healing material inspired by nacre10.1039/D1TA05483J ↗
8. Raman, R.K.S., Sanjid, A., Banerjee, P.C., Arya, A.K., Parmar, R., Amati, M., and Gregoratti, L. (2023). Remarkably Corrosion Resistant Graphene Coating on Steel Enabled Through Metallurgical Tailoring. Small, e2302498.10.1002/smll.202302498 ↗
9. Anticorrosive Epoxy Coatings Containing Ultrafine Bamboo Char and Zinc Particles10.1016/j.jece.2021.105707 ↗
10. Super-anticorrosive inverse nacre-like graphene-epoxy composite coating10.1016/j.carbon.2021.05.017 ↗
11. Multilayer structural epoxy composite coating towards long-term corrosion/wear protection10.1016/j.carbon.2021.07.012 ↗
12. Analysis on Fiber Reinforced Epoxy Concrete Composite for Industrial Flooring—A Review10.1088/1742-6596/2272/1/012026 ↗
13. Anti-smudge and self-cleaning characteristics of waterborne polyurethane coating and its construction10.1016/j.jcis.2022.08.017 ↗
14. Vegetable oil based polyurethane coatings—A sustainable approach: A review10.1016/j.porgcoat.2021.106267 ↗
15. Multi-level self-healing ability of shape memory polyurethane coating with microcapsules by induction heating10.1016/j.cej.2019.03.027 ↗
16. Photocurable resin as rapid in-situ protective coating for slag concrete against dry shrinkage10.1016/j.conbuildmat.2023.132171 ↗
17. Facile fabrication of robust and universal UV-curable polyurethane composite coatings with antibacterial properties10.1002/pen.26452 ↗
18. Advances in ultra-high temperature ceramics, composites, and coatings10.1007/s40145-021-0550-6 ↗
19. Progress in ceramic materials and structure design toward advanced thermal barrier coatings10.1007/s40145-022-0581-7 ↗
20. Characteristics of a multi-component MgO-based bioceramic coating synthesized in-situ by plasma electrolytic oxidation10.1016/j.jma.2020.12.018 ↗
21. In Situ Ceramization of Nanoscale Interface Enables Aerogel with Thermal Protection at 1950 °C10.1021/acsnano.3c11129 ↗
22. Investigation of curing behavior and mechanical properties of SiC ceramics prepared by vat photopolymerization combined with pressureless liquid-phase sintering using Al2O3-coated SiC powder
23. Aerosol-assisted chemical vapour deposition of transparent superhydrophobic film by using mixed functional alkoxysilanes10.1038/s41598-019-43386-1 ↗
24. Superhydrophobic and oleophobic microtextured aluminum surface with long durability under corrosive environment10.1038/s41598-023-28587-z ↗
25. Superamphiphobic triple-scale micro-/nanostructured aluminum surfaces with self-cleaning and anti-icing properties10.1007/s10853-021-06295-1 ↗
26. Robust and multifunctional superamphiphobic coating toward effective anti-adhesion10.1016/j.cej.2021.131162 ↗
27. Facile fabrication of durable and fluorine-free liquid infused surfaces on aluminum substrates with excellent anti-icing, anticorrosion, and antibiofouling properties10.1016/j.surfin.2023.102860 ↗
28. Enhancing the lifespan and durability of superamphiphobic surfaces for potential industrial applications: A review10.1016/j.cis.2022.102797 ↗
29. Preparation and Antiscaling Application of Superhydrophobic Anodized CuO Nanowire Surfaces10.1021/acs.iecr.5b00444 ↗
30. Endowing versatility and superamphiphobicity to composite coating via a bioinspired strategy10.1016/j.cej.2022.140772 ↗
31. Rapid Fabrication of Large-Area, Corrosion-Resistant Superhydrophobic Mg Alloy Surfaces10.1021/am2010527 ↗
32. Special Superwetting Materials from Bioinspired to Intelligent Surface for On-Demand Oil/Water Separation: A Comprehensive Review10.1002/smll.202204624 ↗
33. Superoleophobic surfaces10.1039/C6CS00751A ↗
34. Durable Superoleophobic Janus Fabric with Oil Repellence and Anisotropic Water-Transport Integration toward Energetic-Efficient Oil–Water Separation10.1021/acsami.2c09545 ↗
35. Superomniphobic surfaces for easy-removals of environmental-related liquids after icing and melting10.1007/s12274-022-4887-2 ↗
36. Advance in Structural Classification and Stability Study of Superamphiphobic Surfaces10.1007/s42235-022-00270-5 ↗
37. Mechanism analysis and durability evaluation of anti-icing property of superhydrophobic surface10.1016/j.ijheatmasstransfer.2020.119768 ↗
38. Thermal-hydraulic performance of super-amphiphobic louver-fin flat-tube heat exchanger under fouled condition10.1016/j.applthermaleng.2023.121142 ↗
39. Superamphiphobic surface with high aperture ratio interconnected pore structures for anti–condensation and repelling hot fluids10.1016/j.mtnano.2023.100417 ↗
40. Superhydrophilic and underwater superoleophobic membranes—A review of synthesis methods10.1016/j.progpolymsci.2019.101166 ↗
41. Why Superhydrophobic Surfaces Are Not Always Icephobic10.1021/nn302138r ↗
42. An essay on the cohesion of fluids
43. Theoretical progress in designs of stable superhydrophobic surfaces10.7498/aps.62.146801 ↗
44. Resistance of solid surfaces to wetting by water10.1021/ie50320a024 ↗
45. Rodriguez, E., Roberts, M.R., Yu, H., Huh, C., and Bryant, S.L. (2009, January 4–7). Enhanced Migration of Surface-Treated Nanoparticles in Sedimentary Rocks. Proceedings of the SPE Annual Technical Conference and Exhibition, New Orleans, LA, USA.10.2118/124418-MS ↗
46. Wettability of porous surfaces10.1039/tf9444000546 ↗
47. Dynamic Behavior of Water Droplets on Solid Surfaces with Pillar-Type Nanostructures10.1021/la205106v ↗
49. Ultrahydrophobic surfaces. Effects of topography length scales on wettability10.1021/la000598o ↗
50. Wetting on hydrophobic rough surfaces: To be heterogeneous or not to be?10.1021/la0344682 ↗
51. Corrosion behavior of superhydrophobic surfaces: A review10.1016/j.arabjc.2014.03.006 ↗
52. Facile preparation of super-oleophobic TiO2/SiO2 composite coatings by spraying method10.1016/j.porgcoat.2021.106411 ↗
53. Silane-triggered fabrication of stable waterborne superamphiphobic coatings10.1016/j.cej.2020.127153 ↗
54. Self-cleaning and corrosion-resistant superamphiphobic coating with super-repellency towards low-surface-tension liquids10.1016/j.jmrt.2023.01.078 ↗
55. Superamphiphobic Surfaces with Controllable Adhesion Fabricated by Femtosecond Laser Bessel Beam on PTFE10.1002/admi.201900550 ↗
56. Biomimetic Super “Silicate” Phobicity and Superhydrophobicity of Ceramic Material10.1002/admi.202201267 ↗
57. Textile coatings configured by double-nanoparticles to optimally couple superhydrophobic and antibacterial properties10.1016/j.cej.2020.127680 ↗
58. Flexibility and abrasion tolerance of superamphiphobic coatings with rigid core–shell particles10.1016/j.cej.2023.146746 ↗
59. Oil-immersion stable superamphiphobic coatings for long-term super liquid-repellency10.1016/j.cej.2020.127606 ↗
60. Underwater superoleophobic APTES-SiO2/PVA organohydrogel for low-temperature tolerant, self-healing, recoverable oil/water separation mesh10.1016/j.cej.2019.122925 ↗
61. A Robust Superhydrophobic Perfluoropolysiloxane and Self-doped Polyaniline/Epoxy Resin Composite Coating with Excellent Performance10.1246/cl.210343 ↗
62. Inverse Vulcanization with SiO2-Embedded Elemental Sulfur for Superhydrophobic, Anticorrosion, and Antibacterial Coatings10.1021/acsapm.2c00490 ↗
63. One-Step Fabrication of Flexible Bioinspired Superomniphobic Surfaces10.1021/acsami.2c12483 ↗
64. Design of robust superhydrophobic surfaces10.1038/s41586-020-2331-8 ↗
65. Facile Preparation of Robust Superamphiphobic Coatings on Complex Substrates via Nonsolvent-Induced Phase Separation10.1021/acsami.2c11985 ↗
66. Transparent, wear-resistant, superhydrophobic and superoleophobic poly(dimethylsiloxane) (PDMS) surfaces10.1016/j.jcis.2016.10.094 ↗
67. Waterborne robust superamphiphobic coatings based on palygorskite for self-cleaning and anti-fouling10.1016/j.colsurfa.2023.131759 ↗
68. Constructing Mechanochemical Durable Superhydrophobic Composite Coating towards Superior Anticorrosion10.1002/admt.202101223 ↗
69. Robust, Transparent, and Superhydrophobic Coating Fabricated with Waterborne Polyurethane and Inorganic Nanoparticle Composites10.1021/acs.iecr.9b00052 ↗
70. Fabrication of Robust Waterborne Superamphiphobic Coatings with Antifouling, Heat Insulation, and Anticorrosion10.1021/acsomega.2c06145 ↗
71. Improve the mechanical durability of superhydrophobic/superamphiphobic coating through multiple cross-linked mesh structure
72. Simultaneous Realization of Superoleophobicity and Strong Substrate Adhesion in Water via a Unique Segment Orientation Mechanism10.1002/adma.202106908 ↗
73. Development of polyurethane-based superhydrophobic coatings on steel surfaces10.1098/rsta.2019.0446 ↗
74. Biomimetic Superhydrophobic Biobased Polyurethane-Coated Fertilizer with Atmosphere “Outerwear”10.1021/acsami.7b02244 ↗
75. Super-hydrophobic PTFE hollow fiber membrane fabricated by electrospinning of Pullulan/PTFE emulsion for membrane deamination10.1016/j.seppur.2020.118186 ↗
76. Fabrication of Stretchable Superamphiphobic Surfaces with Deformation-Induced Rearrangeable Structures10.1002/adma.202107901 ↗
77. Recent Advances in Antibacterial Superhydrophobic Coatings10.1002/adem.202101053 ↗
78. Researching a highly anti-corrosion superhydrophobic film fabricated on AZ91D magnesium alloy and its anti-bacteria adhesion effect10.1016/j.matchar.2014.12.004 ↗
79. Anti-bacterial, icephobic, and corrosion protection potentials of superhydrophobic nanodiamond composite coating10.1016/j.colsurfa.2021.127532 ↗
80. The design of superhydrophobic stainless steel surfaces by controlling nanostructures: A key parameter to reduce the implantation of pathogenic bacteria10.1016/j.msec.2016.11.115 ↗
81. A robust anticorrosive coating derived from superhydrophobic, superoleophobic, and antibacterial SiO2@POS/N+ composite materials10.1016/j.mtcomm.2023.105566 ↗
82. Antimicrobial Polymeric Materials with Quaternary Ammonium and Phosphonium Salts10.3390/ijms16023626 ↗
83. Recent advances in self-healing superhydrophobic coatings10.1016/j.nantod.2023.101933 ↗
84. A superhydrophobic aerogel with robust self-healability10.1039/C8TA00323H ↗
85. Heating repairable superamphiphobic coatings for long-lasting antifouling application10.1016/j.colsurfa.2023.132517 ↗
86. Self-Healing Underwater Superoleophobic and Antibiofouling Coatings Based on the Assembly of Hierarchical Microgel Spheres10.1021/acsnano.5b06816 ↗