Effect of Preliminary Irradiation of 321 Steel Substrates with High-Intense Pulsed Ion Beams on Scratch Test Results of Subsequently Deposited AlN Coatings
Source abstract
Abstract
The paper presents the effect of irradiation of 321 steel substrates with a high-intense pulsed ion beam (HIPIB) on changes in functional properties of the surface layers and tribological characteristics of AlN coatings subsequently deposited above by the reactive magnetron sputtering method. The morphology of the modified surface layers, their microhardness and free surface energy levels are presented for different HIPIB energy densities. HIPIB irradiation of the substrates caused variations in the results of scratch tests combined with the acoustic emission signal processing. Their analysis has enabled concluding that the crack initiation threshold could be at least doubled for the studied coating/substrate system due to preliminary HIPIB irradiation. Finally, the obtained data were discussed, and future research directions were proposed.
Source: crossref · Quality: baseline
Research context
OpenAlex topics: Metal and Thin Film Mechanics · Ion-surface interactions and analysis · Integrated Circuits and Semiconductor Failure Analysis
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
Laboratory of Pulse-Beam, Electric Discharge and Plasma Technologies, Tomsk Polytechnic University, 30, Lenin Prospekt, 634050 Tomsk, Russia
Department of Solid State Physics, Belarusian State University, 4, Nezavisimosti Prospekt, 220030 Minsk, Belarus
Laboratory of Advanced Technologies, Tomsk Scientific Center SB RAS, 10/4, Akademicheskii Prospekt, 634055 Tomsk , Russia
Funding
Russian Foundation for Basic Research
References (94)
Show source-provided references
1. Ceramic formation on metallic surfaces (ceramization) for medical applications10.1016/0267-6605(93)90077-K ↗
2. Functionally gradient ceramic/metallic coatings for gas turbine components by high-energy beams for high-temperature applications10.1023/A:1004675900887 ↗
3. Progress in the development of coatings for protection of new generation steam plant components10.1179/174892407X248554 ↗
4. A critical review on physical vapor deposition coatings applied on different engine components10.1080/10408436.2017.1320648 ↗
5. Self-healing ceramic coatings that operate in extreme environments: A review10.1116/6.0000350 ↗
6. Selvaraj, S.K., Srinivasan, K., Deshmukh, J., Agrawal, D., Mungilwar, S., Jagtap, R., and Hu, Y.-C. (2020). Performance comparison of advanced ceramic cladding approaches via solid-state and traditional welding processes: A review. Materials, 13.10.3390/ma13245805 ↗
7. Corrosion tests of multi-layer ceramic coatings in liquid lithium-lead10.1016/j.fusengdes.2020.111874 ↗
8. Wang, H., Xiao, J., Wang, H., Chen, Y., Yin, X., and Guo, N. (2021). Corrosion behavior and surface treatment of cladding materials used in high-temperature lead-bismuth eutectic alloy: A review. Coatings, 11.10.3390/coatings11030364 ↗
9. New promising ceramic coatings for corrosion and wear protection of steels: A review10.1016/j.surfin.2021.100997 ↗
10. Superior corrosion resistance properties of TiN-based coatings on Zircaloy tubes in supercritical water10.1016/j.jnucmat.2014.04.010 ↗
11. Iwamoto, N., Makino, Y., Umesaki, N., Endo, S., and Kobayashi, H. (1983, January 2–6). Effect of pretreatments of metals on bond adhesion. Proceedings of the International Thermal Spraying Conference, Essen, Germany.
12. Preparation and characterisation of electrolytically deposited ceramic coating on stainless steel10.1179/sur.1998.14.3.235 ↗
13. In situ observation of the cracking behavior of TiN coating on 304 stainless steel subjected to tensile strain10.1016/S0040-6090(99)00342-9 ↗
14. Evaluation of mechanical properties of ceramic coatings on a metal substrate10.1016/S0257-8972(03)00210-X ↗
15. Effect of nitrides on the corrosion behaviour of 316L SS bipolar plates for Proton Exchange Membrane Fuel Cell (PEMFC)10.1016/j.ijhydene.2014.12.108 ↗
16. Corrosion and electrical properties of carbon/ceramic multilayer coated on stainless steel bipolar plates10.1016/j.surfcoat.2016.03.072 ↗
17. Enhanced electrical conductivity of two layers AlN-TiN coating on SS316L as bipolar plate using plasma focus device10.1016/j.ijhydene.2016.01.081 ↗
18. Porosity reduction in new thin films of ceramic coatings on stainless steel by annealing at reduced pressure10.1007/s11661-018-4888-5 ↗
19. Corrosion and interfacial contact resistance of 316L stainless steel coated with magnetron sputtered ZrN and TiN in the simulated cathodic environment of a proton-exchange membrane fuel cell10.1016/j.surfcoat.2019.02.027 ↗
20. Oxidation behavior and corrosion resistance of vacuum annealed ZrN-coated stainless steel10.1016/j.surfcoat.2018.11.054 ↗
21. Influence of γ-alumina coating on surface properties of direct metal laser sintered 316L stainless steel10.1016/j.ceramint.2019.04.046 ↗
22. Andrei, V.A., Radulescu, C., Malinovschi, V., Marin, A., Coaca, E., Mihalache, M., Mihailescu, C.N., Dulama, I.D., Teodorescu, S., and Bucurica, I.A. (2020). Aluminum oxide ceramic coatings on 316L austenitic steel obtained by plasma electrolysis oxidation using a pulsed unipolar power supply. Coatings, 10.10.3390/coatings10040318 ↗
23. Influence of ion irradiation on the nanomechanical properties of thin alumina coatings deposited on 316L SS by PLD10.1016/j.surfcoat.2020.125491 ↗
24. Prashar, G., and Vasudev, H. (2021). High temperature erosion behavior of plasma sprayed Al2O3 coating on AISI-304 stainless steel. World J. Eng.10.1108/WJE-10-2020-0476 ↗
25. Stainless steel bipolar plates for proton exchange membrane fuel cells: Materials, flow channel design and forming processes10.1016/j.jpowsour.2020.227783 ↗
26. Buckley, D.H. (1984, January 26–30). The role of material properties in adhesion. Proceedings of the Fall Meeting of the Materials Research Society, Boston, MA, USA.
27. Metal-ceramic cohesion and the image interaction10.1016/0956-7151(92)90260-L ↗
28. Bonding, structure, and properties of metal/ceramic interfaces. Part 1. Chemical bonding, chemical reaction, and interfacial structure10.1179/imr.1993.38.5.233 ↗
29. Bonding, structure, and properties of metal/ceramic interfaces. Part 2. Interface fracture behaviour and property measurement10.1179/imr.1993.38.5.257 ↗
30. The theory of metal-ceramic interfaces10.1088/0953-8984/8/32/003 ↗
31. Energetics of metal/ceramic interfaces, metal-semiconductor Schottky contacts, and their relationship10.1016/S0254-0584(97)80041-7 ↗
32. Atomic and electronic structures of the lattice mismatched metal-ceramic interface10.1088/0953-8984/16/32/014 ↗
33. Physics of adhesion10.1088/0034-4885/69/7/R03 ↗
34. Niobium/alumina bicrystal interface fracture: A theoretical interlink between local adhesion capacity and macroscopic fracture energies10.1016/j.engfracmech.2007.09.005 ↗
35. Microstructure investigation of the PVD thin films of TRIP steels10.4028/www.scientific.net/SSP.160.273 ↗
36. Multiscale simulation of metal/ceramic interface fracture
37. A study on metal-ceramic interface on metal base dental alloys10.4028/www.scientific.net/KEM.638.14 ↗
38. Adhesion and material transfer between contacting Al and TiN surfaces from first principles10.1103/PhysRevB.91.165413 ↗
39. Measuring critical stress for shear failure of interfacial regions in coating/interlayer/substrate systems through a micro-pillar testing protocol10.1557/jmr.2016.516 ↗
40. Atomic structures and electronic properties of interfaces between aluminum and carbides/nitrides: A first-principles study10.1016/j.physe.2017.01.025 ↗
41. Mechanical failure of metal/ceramic interfacial regions under shear loading10.1016/j.actamat.2017.07.053 ↗
42. Efficient optimum design of metal with strong adhesion to ceramics with a combination of orthogonal array and response-surface method10.2472/jsms.67.803 ↗
43. Mechanical failure of CrN/Cu/CrN interfacial regions under tensile loading10.1016/j.actamat.2018.08.046 ↗
44. First-principle study of interfacial properties between γ-TiAl and TiC, VN10.1080/08927022.2018.1528502 ↗
45. Computational study of metal/ceramic interfacial adhesion and barriers to shear displacement10.1016/j.commatsci.2019.06.006 ↗
46. Adhesion of ZrN and Al2O3 coatings on U metal from first-principles10.1016/j.apsusc.2018.12.111 ↗
47. Effects of constituent layers and interfaces on the mechanical and tribological properties of metal (Cr, Zr)/ceramic (CrN, ZrN) multilayer systems10.1016/j.apsusc.2019.144305 ↗
48. Revealing the atomic-scale structure and the fracture mechanism of the α-Al2O3/γ-Fe ceramic-metal interface10.1016/j.jallcom.2021.161163 ↗
49. Computational observation of the strengthening of Cu/TiN metal/ceramic interfaces by sub-nanometer interlayers and dopants10.1016/j.apsusc.2021.149562 ↗
50. Imbriglio, S.I., and Chromik, R.R. (2021). Factors affecting adhesion in metal/ceramic interfaces created by cold spray. J. Therm. Spray Technol.10.1007/s11666-021-01229-4 ↗
51. Zhao, Z., Liu, F., Cao, L., Du, Y., Li, B., Li, J., and Xu, Y. (2021). Investigation of indentation response, scratch resistance, and wear behavior of tungsten carbide coatings fabricated by two-step interstitial carburization on tungsten. Ceram. Int.10.1016/j.ceramint.2021.07.241 ↗
52. Stress analysis and failure possibility assessment of multilayer physically vapour deposited coatings10.1016/0040-6090(92)90111-N ↗
53. Finite element simulation of stresses in a plasma-sprayed thermal barrier coating with a crack at the TGO/bond-coat interface10.1016/j.surfcoat.2018.01.024 ↗
54. Dependence of bonding strength and variations in residual stress on interface wedge angles and bonding temperature conditions10.1557/adv.2020.156 ↗
55. A review on failure mechanism of thermal barrier coatings and strategies to extend their lifetime10.1016/j.ceramint.2019.12.200 ↗
56. Future directions of research in adhesion and friction
57. Influence of substrate roughness and coating thickness on adhesion, friction and wear of TiN films10.1016/S0257-8972(97)00182-5 ↗
58. Nanoindentation characterization of the surface mechanical properties of a 17-4PH stainless steel substrate treated with grit blasting and coated with a Cr3C2-NiCr coating10.1016/j.surfcoat.2019.01.050 ↗
59. Parchovianský, M., Parchovianská, I., Švančárek, P., Motz, G., and Galusek, D. (2020). PDC glass/ceramic coatings applied to differently pretreated AISI441 stainless steel substrates. Materials, 13.10.3390/ma13030629 ↗
60. Effects of sandblasting and electrical discharge machining on porcelain adherence to cast and machined commercially pure titanium10.1002/jbm.b.30500 ↗
61. The effect of surface modifications on titanium to enable titanium-porcelain bonding10.1016/j.dental.2007.01.009 ↗
62. Mittal, K.L., and Lei, W.-S. (2018). Laser Technology: Applications in Adhesion and Related Areas, Scrivener Publishing.10.1002/9781119185031 ↗
63. Coating deposition and adhesion enhancements by laser surface texturing—metallic particles on different classes of substrates in cold spraying process10.1080/10426914.2017.1364750 ↗
64. Room temperature bonding on interface between metal and ceramic10.1007/s11664-018-6693-8 ↗
65. Surface engineering with ion-assisted coatings10.1016/0168-583X(87)90709-9 ↗
66. Thin film bonding using ion beam techniques—A review10.1147/rd.384.0413 ↗
67. Adhesion behaviour of CrNx coatings on pre-treated metal substrates studied in situ by PBA and ESEM after annealing10.1016/j.surfcoat.2005.04.018 ↗
68. High intensity pulsed ion beam sources and their industrial applications10.1016/S0257-8972(99)00058-4 ↗
69. Increasing the durability of carbide tools by pretreatment with a powerful ion beam and deposition of titanium nitride coating
70. Effects on structure and properties of Zr55Al10Cu30Ni5 metallic glass irradiated by high intensity pulsed ion beam10.1016/j.apsusc.2014.06.106 ↗
71. Surface morphology, microstructure and properties of as-cast AZ31 magnesium alloy irradiated by high intensity pulsed ion beams10.1016/j.apsusc.2014.05.109 ↗
72. Influence of high-intensity pulsed ion beam irradiation energy on magnesium alloy surface modification10.1016/j.vacuum.2015.03.025 ↗
73. Significance of surface integrity on high-performance manufacturing by surface modification10.1007/s00170-015-7467-6 ↗
74. Effect on structure and mechanical property of tungsten irradiated by high intensity pulsed ion beam10.1016/j.nimb.2017.03.117 ↗
75. Influence of irradiation intensity on corrosion properties of microarc oxidation film on AZ31 magnesium alloy with HIPIB10.1108/ACMM-10-2018-2007 ↗
76. High-intensity pulsed ion beam treatment of amorphous iron-based metal alloy10.1088/1742-6596/1588/1/012039 ↗
77. Effect on mechanics properties and microstructure of molybdenum by high intensity pulsed ion beam irradiation10.1016/j.surfcoat.2020.125333 ↗
78. Corrosion and high-temperature steam oxidation of E110 alloy and its laser welds after ion irradiation10.1016/j.corsci.2019.02.031 ↗
79. Dynamic mechanism of crater formation induced by inclusion during intense pulsed ion beam irradiation10.1016/j.vacuum.2020.109541 ↗
80. Structure and corrosion properties of stainless steel after high-power ion beam processing10.1088/1757-899X/1014/1/012061 ↗
81. RussianGost (2014). Russian State Standard GOST 58175-2014 Stainless Steels and Corrosion Resisting, Heat-resisting and Creep Resisting Alloys. Grades, RussianGost. (In Russian).
82. Davis, J.R. (1994). ASM Specialty Handbook—Stainless Steels, ASM International.
83. Reduction of residual stress in AlN thin films synthesized by magnetron sputtering technique10.1016/j.matchemphys.2017.07.072 ↗
84. The tension of metallic films deposited by electrolysis10.1098/rspa.1909.0021 ↗
85. What is the Young’s Modulus of Silicon?10.1109/JMEMS.2009.2039697 ↗
86. Klug, H.P., and Alexander, L.E. (1974). X-ray Diffraction Procedures, John Wiley & Sons Inc.
87. Adhesion evaluation of metallic and ceramic coatings during straining of a steel substrate: Flaking and crack behavior
88. Acoustical investigation of adhesion in liquid metal–ceramic interfaces10.15407/mfint.40.07.0955 ↗
89. Analysis of acoustic emission waveform signals produced in test on ceramo-metallics interfaces
90. Prediction of adhesion energy terms in metal/ceramic systems by using acoustic parameters10.15407/mfint.42.05.0717 ↗
91. High-energy surface processing of zirconium alloys for fuel claddings of water-cooled nuclear reactors10.1016/j.nucengdes.2021.111364 ↗
92. Martin, P.M. (2010). Handbook Deposition Technologies for Film Coatings, Elsevier.
93. The role of surface free energy in osteoblast-biomaterial interactions10.1179/1743280414Y.0000000038 ↗
94. Effects of indenter radius on the critical load in scratch testing10.1016/S0257-8972(02)00718-1 ↗