journal article·2023-07-11Open access

Microstructure and Properties of Monolayer Ta and Multilayer Ta/Ti/Zr/Ta Coatings Deposited on Biomedical Ti-6Al-4V Alloy by Magnetron Sputtering

Suli Zhao, Shuguang Liu, Yongjie Xue, Ning Li, Kuixue Xu, Weiwei Qiu, Xuexian Li, Jinbo Wang, Qian Wu, Chunbao Shi

Coatings· Volume 13· Issue 7

Abstract

Two types of coatings, i.e., monolayer Ta and multilayer Ta/Ti/Zr/Ta coatings, were deposited on biomedical Ti6Al4V (TC4) alloy by magnetron sputtering to improve its performance. To evaluate the effect of the two coatings on the alloy properties, the microstructure, composition, mechanical and tribological properties, in vitro biocompatibility, and corrosion resistance were investigated. The results showed that α-Ta exists in the monolayer Ta coating, while α-Ta and β-Ta phases coexist in the multilayer Ta/Ti/Zr/Ta coating. The multilayer Ta/Ti/Zr/Ta coating possessed the highest hardness and the monolayer Ta coating had the lowest friction coefficient compared to the Ti6Al4V alloy. The friction and wear tests revealed that the anti-wear performance of the Ta coating is the best, followed by that of the Ta/Ti/Zr/Ta coating, while the anti-wear performance of TC4 alloy is relatively poor in comparison with the Ta and Ta/Ti/Zr/Ta coatings. The wear resistance of the multilayer Ta/Ti/Zr/Ta coating under low normal load is better than that under high load normal load. Finally, the in vitro and electrochemical corrosion tests showed that the Ta coating modification provides better biocompatibility and corrosion resistance than those of the uncoated Ti6Al4V alloy.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Metal and Thin Film Mechanics · Orthopaedic implants and arthroplasty · Titanium Alloys Microstructure and Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Beijing Chunlizhengda Medical Instruments Co., Ltd., Beijing 101112, China

Medical School of Nanjing University, Nanjing University, Nanjing 210093, China

Engineering Research Center for Electrophysical Apparatus and Application Technology, Beijing Research Institute of Automation for Machinery Industry Co., Ltd., Beijing 100120, China

Funding

Beijing Postdoctoral Research Foundation

References (38)

Show source-provided references
1. Biomaterials for Bone Regenerative Engineering10.1002/adhm.201400760 ↗
2. Utility of tantalum (Ta) coating to improve surface hardness in vitro bioactivity and biocompatibility of Co–Cr10.1016/j.tsf.2013.03.042 ↗
3. Additive manufactured porous biomaterials tar-geting orthopedic implants: A suitable combination of mechanical, physical and topological properties10.1016/j.msec.2019.110342 ↗
4. Characteristics and wear performance of borided Ti6Al4V alloy10.1016/j.surfcoat.2008.03.011 ↗
5. Corrosion response of surface engineered titanium alloys damaged by prior abrasion10.1016/S0043-1648(01)00753-0 ↗
6. Titanium alloys for biomedical applications10.1016/j.msec.2005.08.032 ↗
7. Deng, H., Xu, K., Liu, S., Zhang, C., Zhu, X., Zhou, H., Xia, C., and Shi, C. (2022). Impact of Engineering Surface Treatment on Surface Properties of Biomedical TC4 Alloys under a Simulated Human Environment. Coatings, 12.10.3390/coatings12020157 ↗
8. Influence of Zr content on immersion and electrochemical corrosion behavior of as-cast TiZr alloys10.1108/ACMM-04-2022-2648 ↗
9. Fabrication of biopolymers reinforced TNT/HA coatings on Ti: Evaluation of its Corrosion resistance and Biocompatibility10.1016/j.electacta.2014.10.055 ↗
10. Improving the adhesive, mechanical, tribological properties and corrosion resistance of reactive sputtered tantalum oxide coating on Ti6Al4V alloy via introducing multiple interlayers10.1016/j.ceramint.2021.11.134 ↗
11. Comparison of metal release from various metallic biomaterials In Vitro10.1016/j.biomaterials.2004.02.005 ↗
12. Mechanical and biological properties of atmospheric plasma-sprayed carbon nanotube-reinforced tantalum pentoxide composite coatings on Ti6Al4V alloy10.1016/j.surfcoat.2022.128356 ↗
13. Microstructure and properties of monolayer, bilayer and multilayer Ta2O5-based coatings on biomedical Ti-6Al-4V alloy by magnetron sputtering10.1016/j.ceramint.2020.08.230 ↗
14. Development of tantalum oxide (Ta-O) thin film coating on biomedical Ti-6Al-4V alloy to enhance mechanical properties and biocompatibility10.1016/j.ceramint.2015.08.133 ↗
15. Develop-ment of a Ta/TaN/TaNx(Ag)y/TaN nanocomposite coating system and bio-response study for biomedical applications10.1016/j.vacuum.2017.08.020 ↗
16. Mechanical and biological properties of graded porous tantalum coatings deposited on titanium alloy implants by vacuum plasma spraying10.1016/j.surfcoat.2019.05.003 ↗
17. Corrosion resistance and cytocompatibility of tantalum-surface-functionalized biomedical ZK60 Mg alloy10.1016/j.corsci.2016.10.021 ↗
18. Porous tantalum structures for bone implants: Fabrication, mechanical and in vitro biological properties10.1016/j.actbio.2010.01.046 ↗
19. Corrosion behaviour and adhesion properties of sputtered tantalum coating on Ti6Al4V substrate10.1016/j.surfcoat.2016.09.061 ↗
20. Surface characteristics and corrosion resistance properties of TiNi shape memory alloy coated with Ta10.1016/j.surfcoat.2004.01.012 ↗
21. Surface characterization and preparation of Ta coating on Ti6Al4V alloy10.1016/j.jallcom.2015.04.207 ↗
22. Phase tailoring of Ta thin films by highly ionized pulsed magnetron sputtering10.1016/j.tsf.2006.10.013 ↗
23. The β to α phase transition of tantalum coatings deposited by modulated pulsed power magnetron sputtering10.1016/j.surfcoat.2012.10.061 ↗
24. Corrosion behaviour of magnetron sputtered α- and β-Ta coatings on AISI 4340 steel as a function of coating thickness10.1016/j.corsci.2005.08.007 ↗
25. The production and optimization of SnO2 electron transporting layer by Slot-Die technique
26. Fabrication of monoBODIPY-functionalized Fe3O4@SiO2@TiO2 nanoparticles for the photocatalytic degradation of rhodamine B under UV irradiation and the detection and removal of Cu(II) ions in aqueous solutions10.1016/j.jallcom.2021.163360 ↗
27. Tribological properties and microstructure of monolayer and multilayer Ta coatings prepared by magnetron sputtering10.1016/j.vacuum.2021.110250 ↗
28. On the origin of the metastable β-Ta phase stabilization in tantalum sputtered thin films10.1016/j.actamat.2016.12.030 ↗
29. Effect of magnetron-sputtered monolayer Ta and multilayer Ti-Zr-Ta and Zr-Ti-Ta coatings on the surface properties of biomedical Ti-6Al-4V alloy10.1016/j.matlet.2022.132464 ↗
30. Improved surface quality of layered architecture TiAlTaN/Ta coatings for high precision micromachining10.1016/j.surfcoat.2016.12.083 ↗
31. Evaluation of cytotoxic properties of some dental materials
32. How useful is SBF in predicting in vivo bone bioactivity?10.1016/j.biomaterials.2006.01.017 ↗
33. XPS investigation of monatomic and cluster argon ion sputtering of tantalum pentoxide10.1016/j.apsusc.2017.02.006 ↗
34. Effect of ion bombardment on structural, mechanical, erosion and corrosion properties of Ti-Si-C-N nanocomposite coatings10.1016/j.surfcoat.2014.09.006 ↗
35. On the significance of the H/E ratio in wear control: A nanocomposite coating approach to optimised tribological behaviour10.1016/S0043-1648(00)00488-9 ↗
36. Yue, Y., Liu, S., Qiu, W., Wang, F., Xue, Y., Xia, C., and Du, S. (2023). Comparative Study on Wear Behaviors of Monolayer and Hetero-geneous Multilayer Ta Coatings in Atmospheric and SBF Environments. Coatings, 13.10.3390/coatings13010120 ↗
37. Cytotoxicity of Titanium and Titanium Alloying Elements10.1177/0022034510363675 ↗
38. The influence of niobium and vanadium on passivity of titanium-based implants in physiological solution10.1016/S0142-9612(03)00252-7 ↗