journal article·2022-09-27Open access

Fabrication of a Conductive Additive for the Anticorrosion Enhancement of Zinc-Rich Epoxy Coatings

Yuxing Bai, Xuliang Jin, Junqing Xie, Xiao Lv, Tingting Guo, Li Zhang, Jesse Zhu, Yuanyuan Shao, Haiping Zhang, Hui Zhang, Bin Yuan, Aiming Yin, Jinfeng Nie, Fan Cao, Zhengjun Xu

Coatings· Volume 12· Issue 10

Abstract

In the study, a conductive polypyrrole (PPy) is deposited on the lamellar sericite powder (SCP) surfaces by an in situ oxidization growth method and the prepared PPy/SCP conductive additive is successfully applied on the zinc-rich primer (ZRP) coating. The equal mass substitution and the equal volume substitution methods of the conductive additives to zinc dusts are discussed, as well as the optimal replacing ratio to achieve the best corrosion protection effect of the ZRP coatings. The results indicate that the equal volume substitution method is in favor of corrosion resistance of coating film. The salt spray test and the electrochemical impedance spectroscopy (EIS) and polarization curves show that the prepared ZRP coating with a 66% zinc content and replacing ratio of 1:3 possesses the best corrosion-resistant performance and an optimal adhesion strength. The replacement of PPy/SCP particles to zinc dusts using the equal volume substitution method is feasible to achieve the improvement in anticorrosion ability through a synergic function of the cathodic protection effect and barrier effect.
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Research context

OpenAlex topics: Conducting polymers and applications · Smart Materials for Construction · Advanced Sensor and Energy Harvesting Materials

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, China

Datang North China Electric Power Test and Research Institute, Beijing 100043, China

China Datang Corporation Science and Technological Research Institute, Beijing 100032, China

Department of Chemical and Biochemical Engineering, The University of Western Ontario, London, ON N6A 5B9, Canada

Nottingham Ningbo China Beacons of Excellence Research and Innovation Institute, Ningbo 315000, China

Funding

Datang North China Electric Power Test and Research Institute

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