journal article·2024-02-28Open access

Investigating the Impact of Physical Vapour Deposition (PVD)-Coated Cutting Tools on Stress Corrosion Cracking Susceptibility in Turning Super Duplex Stainless Steel

Edinei Locks, Qianxi He, Jose M. DePaiva, Monica Guimaraes, Abul Fazal Arif, Stephen C. Veldhuis, Joey R. Kish

Coatings· Volume 14· Issue 3

Abstract

This work aimed to ascertain the corresponding influences of several PVD-coated cutting tools on the susceptibility of the machined surface of super duplex stainless steel (SDSS) to stress corrosion cracking. Coatings comprised of AlCrN, AlCrN/TiSiN, and AlTiN were applied to cemented carbide cutting tools using the PVD method; these were then used to turn the outer surface of the SDSS tube section. During the cutting process, the material presents the following combination of features: (i) a tendency for strain hardening, reflected in microstructural modifications and residual stresses of the machined surface and (ii) high temperatures in the cutting region, reducing the tool life. The goal of this work was to evaluate the surface integrity (work hardening and corrosion behaviour) of the SDSS obtained after the machining process (finish turning) with cemented carbide tools coated with three different PVD coatings.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Hydrogen embrittlement and corrosion behaviors in metals · Advanced Machining and Optimization Techniques · Erosion and Abrasive Machining

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

McMaster Manufacturing Research Institute (MMRI), McMaster University, Hamilton, ON L8S 4L8, Canada

Mechanical Engineering Department, King Fahd University of Petroleum and Minerals, Dhahran 31261, Saudi Arabia

Department of Materials Science and Engineering, McMaster University, Hamilton, ON L8S 4L8, Canada

Funding

Natural Sciences and Engineering Research Council of Canada (NSERC)

References (68)

Show source-provided references
1. Effect of annealing temperature on the pitting corrosion resistance of super duplex stainless steel UNS S3275010.1016/j.matchar.2009.04.009 ↗
2. Influence of the grain size on deleterious phase precipitation in superduplex stainless steel UNS S3275010.1016/j.matchar.2008.08.007 ↗
3. Microstructure and pitting corrosion resistance of annealed duplex stainless steel10.1016/j.corsci.2006.04.003 ↗
4. Effect of intermetallic precipitations on the properties of duplex stainless steel10.1016/j.matchar.2006.03.015 ↗
5. Premature failure of superduplex stainless steel pipe by pitting in sea water environment10.1016/j.engfailanal.2014.08.001 ↗
6. Frictional and wear performance of hard coatings during machining of superduplex stainless steel10.1007/s00170-017-0141-4 ↗
7. Behaviour of PVD Coatings in the Turning of Austenitic Stainless Steels10.1016/j.proeng.2013.08.241 ↗
8. Tribological behavior of superduplex stainless steel against PVD hard coatings on cemented carbide10.1007/s00170-016-9514-3 ↗
9. Effect of cutting parameters in the surface residual stresses generated by turning in AISI 4340 steel10.1016/j.ijmachtools.2012.05.008 ↗
10. Super duplex stainless steels10.1179/mst.1992.8.8.685 ↗
11. Investigation on machining induced surface and subsurface modifications on the stress corrosion crack growth behaviour of super duplex stainless steel10.1016/j.corsci.2018.07.012 ↗
12. Effect of microstructure on impact toughness of duplex and superduplex stainless steels
13. Degradation of Impact Toughness due to Formation of R Phase in High Nitrogen 25Cr-7Ni-Mo Duplex Stainless Steels10.2355/isijinternational.41.192 ↗
14. Effect of microstructure on corrosion behavior of superduplex stainless steel at critical environment conditions10.1016/j.scriptamat.2007.07.037 ↗
15. Influence of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel welding joints10.1016/j.apsusc.2016.10.047 ↗
16. Characterization of microstructure, chemical composition, corrosion resistance and toughness of a multipass weld joint of superduplex stainless steel UNS S3275010.1016/j.matchar.2006.07.006 ↗
17. Microstructural transformations of heat affected zones in duplex steel welded joints10.1016/j.matchar.2006.02.007 ↗
18. Investigation of stress corrosion cracks in a UNS S32750 superduplex stainless steel10.1016/j.engfailanal.2012.12.013 ↗
19. Effect of the cutting parameters impact on tool life in duplex stainless steel turning process
20. Superficial integrity analysis in a super duplex stainless steel after turning
21. Correlating tool wear, surface roughness and corrosion resistance in the turning process of super duplex stainless steel10.1007/s40430-013-0119-6 ↗
22. Shaw, M. (2005). Metal Cutting Principles, Oxford Unversity Press. [2nd ed.].
23. Cutting forces and surface finish when machining medium hardness steel using CBN tools10.1016/S0890-6955(99)00011-5 ↗
24. Stephenson, D.A., and Agapiou, J.S. (2016). Metal Cutting Theory and Practice, CRC Press.10.1201/b19559 ↗
25. Vetter, J., Eriksson, A.O., Reiter, A., Derflinger, V., and Kalss, W. (2021). Quo Vadis: AlCr-Based Coatings in Industrial Applications. Coatings, 11.10.3390/coatings11030344 ↗
26. Tribological characterization of PVD TiSiN/AlCrN coating: A comprehensive study on thermal effect10.1016/j.matchar.2023.113135 ↗
27. Study of wear performance and tribological characterization of AlTiN PVD coatings with different Al/Ti ratios during ultra-high speed turning of stainless steel 30410.1016/j.ijrmhm.2021.105488 ↗
28. Microstructures and mechanical properties of AlCrN/TiSiN nanomultilayer coatings consisting of fcc single-phase solid solution10.1016/j.apsusc.2020.145303 ↗
29. (2018). Standard Practice for Evaluating Stress-Corrosion-Cracking Resistance of Metals and Alloys in a Boiling Magnesium Chloride Solution. Standard No. ASTM G36.
30. Grzesik, W., and Ruszaj, A. (2021). Vibration-Assisted Machining Processes BT—Hybrid Manufacturing Processes: Physical Fundamentals, Modelling and Rational Applications, Springer International Publishing.10.1007/978-3-030-77107-2 ↗
31. An analysis of different cutting strategies to improve tool life when machining Ti-5Al-5V-5Mo-3Cr alloy10.1016/j.jmapro.2023.07.030 ↗
32. Accurate Clamping Method of Multipoint Flexible Fixture for Large Complex Surface10.1155/2021/5568801 ↗
33. Machining vibration monitoring based on dynamic clamping force measuring in thin-walled components milling10.1007/s00170-020-05153-9 ↗
34. Investigation of Surface Roughness and Flank Wear by CBN and PCBN Tools on Hard Cr-Mo Steel
35. Denape, J. (2011). Tribology of Ceramics and Composites, John Wiley & Sons, Ltd.
36. Characterising surface roughness of Ti-6Al-4V alloy machined using coated and uncoated carbide tools with variable nose radius by machine learning10.1016/j.engappai.2023.106546 ↗
37. Assessment of the tribological and wear performance of new duplex AlTiN-based coating systems at high temperatures when threading super duplex stainless steel10.1016/j.jmapro.2023.05.042 ↗
38. Analysis of the performance of PVD AlTiN coating with five different Al/Ti ratios during the high-speed turning of stainless steel 304 under dry and wet cooling conditions10.1016/j.wear.2021.204213 ↗
39. A Model for Residual Stress in the Dry Turning of Duplex Stainless Steels10.4028/p-cqj696 ↗
40. Residual stresses in deep-drawn cups made of duplex stainless steel X2CrNiN23-410.1007/s10010-021-00497-4 ↗
41. Payares-Asprino, C., de Escalona, P.M., and Sanchez, A. (2018, January 6–8). Residual stress in machined duplex stainless steel welds developed through automatic process. Proceedings of the IV International Conference on Welding and Joining of Materials—ICONWELD 2018, San Miguel, Peru.
42. Residual stress and surface microhardness post-milling in 2205 duplex steel10.1007/s00170-021-06829-6 ↗
43. Modeling of machining-induced residual stresses10.1007/s10853-018-2808-0 ↗
44. Equivalent parameters-based residual thermal stress fields modeling and design for square coated indexable cutting inserts10.1007/s00170-018-3202-4 ↗
45. Generation mechanism of insert residual stress while cutting 508III steel10.1007/s00170-016-9724-8 ↗
46. Fox-Rabinovich, G., and Totten, G.E. (2006). Self-Organization During Friction—Advanced Surface-Engineered Materials and Systems Design, CRC Press. [1st ed.].10.1201/9781420017861 ↗
47. Analysis of Passivated A-286 Stainless Steel Surfaces for Mass Spectrometer Inlet Systems by Auger Electron and X-ray Photoelectron Spectroscopy and Scanning Electron Microscopy10.1007/s13632-014-0151-7 ↗
48. Optimization of depth resolution parameters in AES sputter profiling of GaAs/AlAs multilayer structures10.1016/S0169-4332(98)00821-6 ↗
49. Stainless steel surface analysis: AES and XPS analysis of the passivation layer on stainless steel can help determine how well it will resist corrosion
50. Formation and Breakdown of Oxide Films in High-Rate Anodic Dissolution of Chromium–Nickel Steels in Electrolytes for Electrochemical Machining10.3103/S1068375522040056 ↗
51. Control of tribofilm formation in dry machining of hardened AISI D2 steel by tuning the cutting speed10.1016/j.wear.2018.01.015 ↗
52. Influence of annealing on microstructures and mechanical properties of arc-deposited AlCrTiSiN coating10.1016/j.surfcoat.2021.127470 ↗
53. Friction behaviors in the metal cutting process: State of the art and future perspectives10.1088/2631-7990/ac9e27 ↗
54. Comparison of 304 SS, 2205 SS, and 410 SS Corrosion by Sulfate-Reducing Desulfovibrio ferrophilus10.1155/2021/3268404 ↗
55. Some studies on the machining behaviour of 316L austenitic stainless steel10.1016/j.matpr.2022.01.132 ↗
56. Assessing potential profiles in water electrolysers to minimise titanium use10.1039/D2EE00876A ↗
57. Potentiodynamic polarization, Electrochemical Impedance Spectroscopy (EIS) and Density functional theory studies of Sulfa Guanidine Azomethine as Efficient Corrosion Inhibitors for Nickel Surface in hydrochloeic acid solution
58. Effect of NH4Cl on the rusting leaching behavior of metallic phase of iron in reduced ilmenite during TiO2 purification: An electrochemical and density-functional theory study10.1016/j.apsusc.2023.158019 ↗
59. Investigation of the mechanical properties and corrosion behaviour of hybrid L 80 Type 1 and duplex steel joints produced by magnetically impelled arc butt welding10.1016/j.jajp.2022.100109 ↗
60. Microstructure and corrosion behavior of welded joints between 2507 super duplex stainless steel and E690 low alloy steel10.1016/j.corcom.2022.08.005 ↗
61. Effect of Solution Annealing on Austenite Morphology and Pitting Corrosion of Super Duplex Stainless Steel UNS S 3275010.20964/2021.08.08 ↗
62. Charpy impact properties of stainless steel weldment in liquefied natural gas pipelines: Effect of low temperatures10.1016/j.matdes.2014.09.085 ↗
63. A comprehensive investigation on the effect of flood and MQL coolant on the machinability and stress corrosion cracking of super duplex stainless steel10.1016/j.jmatprotec.2019.116417 ↗
64. Sharma, L., and Sharma, K. (2022). Dissimilar welding of super duplex stainless steel (SDSS) and pipeline steel—A brief overview. Mater. Today Proc., in press.10.1016/j.matpr.2022.12.057 ↗
65. Machinability, weldability and surface treatment studies of SDSS 2507 material—A review10.1016/j.matpr.2021.02.089 ↗
66. Microcrack clustering in stress corrosion cracking of 22Cr and 25Cr duplex stainless steels10.1016/j.corsci.2016.03.024 ↗
67. Can the drop evaporation test evaluate the stress corrosion cracking susceptibility of the welded joints of duplex and super duplex stainless steels?10.1016/j.engfailanal.2019.02.026 ↗
68. Jones, D.A. (1996). Principles and Prevention of Corrosion, Prentice Hall. [2nd ed.].