journal article·2022-09-01Open access

Corrosion and Wear Properties of Cr Coating and ZrO2/Cr Bilayer Coating on Zr-4 Alloy

Xiaolong Pan, Longshi Qiu, Xiaogang Hu, Haixia Jiang

Coatings· Volume 12· Issue 9

Abstract

In this study, duplex surface treatments were used to prepare a ZrO2/Cr bilayer coating on zirconium alloy cladding for enhancing the wear and corrosion behaviors. The surface and cross-section morphology of coated Zr-4 alloy was characterized; the results show that the Cr- and ZrO2/Cr-coated samples had similar morphology, and more obvious surface undulates could be observed on the ZrO2/Cr coating than the pure Cr coating owing to the rough surface of the plasma electrolytic oxidation coating. Wear and electrochemical behavior in 1200 mg/L H3BO3 and 2.2 mg/L LiOH solutions of original and coated Zr-4 alloy were investigated. The electrochemical corrosion test indicated the coated Zr-4 alloy exhibited better corrosion resistance behavior than the original Zr-4 alloy. The potentiodynamic polarization curves and corrosion morphology suggest the pitting corrosion occurred on the surface of the original and coated Zr-4 alloy. The ZrO2/Cr-coated Zr-4 alloy had better corrosion resistance due to the dual protection of the PEO layer and Cr coating. The wear behavior of the original and coated Zr-4 alloy was also investigated under a constant load of 5 N. The results reveal that the coated Zr-4 alloy had better wear resistance, and the PEO layer was found to significantly enhance the wear resistance of the Zr-4 alloy.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Nuclear Materials and Properties · Hydrogen embrittlement and corrosion behaviors in metals · Metal and Thin Film Mechanics

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Xi’an Rare Metal Materials Institute Co., Ltd., Xi’an 710016, China

Funding

Key Research and Development Program of Shaanxi · Natural Science Basic Research Program of Shaanxi · Innovation Center of Nuclear Materials for National Defense Industry · National Natural Science Foundation of China

References (33)

Show source-provided references
1. Animasaun, I.L., Shah, N.A., Wakif, A., Mahanthesh, B., Sivaraj, R., and Koriko, O.K. (2022). Ratio of Momentum Diffusivity to Thermal Diffusivity: Introduction, Meta-Analysis, and Scrutinization, CRC Press.10.1201/9781003217374 ↗
2. Enhancement of high temperature steam oxidation resistance of Zr–1Nb alloy with ZrO2/Cr bilayer coating10.1016/j.corsci.2021.109494 ↗
3. Cr-coated cladding development at Framatome
4. High temperature steam-oxidation behavior of arc ion plated Cr coatings for accident tolerant fuel claddings10.1016/j.surfcoat.2015.09.022 ↗
5. Cladding burst behavior of Fe-based alloys under LOCA10.1016/j.jnucmat.2015.12.018 ↗
6. Hydrogen permeation in FeCrAl alloys for LWR cladding application10.1016/j.jnucmat.2015.02.040 ↗
7. Preliminary assessment of accident-tolerant fuels on LWR performance during normal operation and under DB and BDB accident conditions10.1016/j.jnucmat.2013.09.052 ↗
8. Oxidation kinetics of Cr-coated zirconium alloy: Effect of coating thickness and microstructure10.1016/j.corsci.2020.108883 ↗
9. A systematic study of the oxidation behavior of Cr coatings on Zry4 substrates in high temperature steam environment10.1016/j.corsci.2020.108826 ↗
10. Effect of ATF Cr-coated-Zircaloy on BWR in-vessel accident progression during a station blackout10.1016/j.nucengdes.2020.110979 ↗
11. High temperature oxidation and microstructural evolution of cold spray chromium coatings on Zircaloy-4 in steam environments10.1016/j.jnucmat.2019.151737 ↗
12. Standard electrode potentials of the elements as a fundamental periodic property of atomic number10.1016/j.electacta.2007.03.022 ↗
13. Corrosion of the bonding at FeCrAl/Zr alloy interfaces in steam10.1016/j.jnucmat.2018.05.071 ↗
14. Effect of ZrO2 on corrosion behaviour of chromium coatings10.1016/j.corsci.2007.08.008 ↗
15. Thermal expansion of zirconium between 298 K and 1600 K10.1063/1.1699227 ↗
16. Axial thermal expansion of ZrO2 and HfO2 in the range room temperature to 1400 °C10.1107/S0021889869007217 ↗
17. Thermal expansion of chromium (Cr) to melting temperature10.1016/S0364-5916(98)00007-8 ↗
18. Oxidation resistance improvement of Zr-4 alloy in 1000 °C steam environment using ZrO2/FeCrAl bilayer coating10.1016/j.surfcoat.2018.05.005 ↗
19. Steam oxidation behavior of ZrO2/Cr-coated pure zirconium prepared by plasma electrolytic oxidation followed by filtered cathodic vacuum arc deposition10.1016/j.jallcom.2021.160798 ↗
20. A multi-stage wear model for grid-to-rod fretting of nuclear fuel rods10.1016/j.wear.2014.02.016 ↗
21. Characterization of graphene oxide/ZrO2 composite coatings deposited on zirconium alloy by micro-arc oxidation10.1016/j.apsusc.2019.144928 ↗
22. Li, Z.-W., and Di, S.-C. (2017). Effect of anode pulse-width on the microstructure and wear resistance of microarc oxidation coatings. Metals, 7.10.3390/met7070243 ↗
23. Zhang, R., Lv, K., Du, Z., Chen, W., Ji, P., and Wang, M. (2021). Effects of graphene on the wear and corrosion resistance of micro-arc oxidation coating on a titanium alloy. Metals, 12.10.3390/met12010070 ↗
24. Fabrication of corrosion resistant hydrophobic ceramic nanocomposite coatings on PEO treated AA707510.1016/j.ceramint.2017.10.014 ↗
25. Combination of plasma electrolytic oxidation and pulsed laser deposition for preparation of corrosion-resisting composite film on zirconium alloys10.1016/j.matlet.2019.127080 ↗
26. Effect of voltage on properties of microarc oxidation films prepared in phosphate electrolyte on Zr–1Nb alloy10.1016/j.surfcoat.2013.01.059 ↗
27. Study of the in vitro corrosion behavior and biocompatibility of Zr-2.5 Nb and Zr-1.5 Nb-1Ta (at%) crystalline alloys10.1007/s10856-011-4301-z ↗
28. A review on adhesion strength of peo coatings by scratch test method10.1142/S0218625X18300046 ↗
29. Fabrication of the nanoparticle incorporated PEO coating on commercially pure zirconium and its corrosion resistance10.1016/j.surfcoat.2016.07.086 ↗
30. AREVA NP’s enhanced accident-tolerant fuel developments: Focus on Cr-coated M5 cladding10.1016/j.net.2017.12.004 ↗
31. Comparison of plasma electrolytic oxidation of zirconium alloy in silicate-and aluminate-based electrolytes and wear properties of the resulting coatings10.1016/j.electacta.2012.08.110 ↗
32. Autoclave grid-to-rod fretting wear evaluation of a candidate cladding coating for accident-tolerant fuel10.1016/j.wear.2020.203578 ↗
33. Early studies on Cr-Coated Zircaloy-4 as enhanced accident tolerant nuclear fuel claddings for light water reactors10.1016/j.jnucmat.2019.02.018 ↗