journal article·2021-03-11Open access

Research on Material Removal Mechanism of Micro-EDM in Deionized Water

Tingting Ni, Qingyu Liu, Yunzhong Wang, Zhiheng Chen, Dongsheng Jiang

Coatings· Volume 11· Issue 3

Abstract

As one of the most promising processing methods, the microelectrical discharge machining (micro-EDM) process is widely used in industrial production; however, the material removal mechanism of micro-EDM in deionized water has not been clarified due to scale effect. In this paper, the influence of discharge parameters on the discharge crater size was studied by means of a single-pulse discharge experiment using a resistor–capacitor circuit (RC circuit). The variation trend of the discharge crater size with open-circuit voltage and capacitance was discussed based on the experimental results. The results show that the diameter and depth of the discharge crater increases with capacitance and open-circuit voltage due to the increasing discharge duration and the energy density of the discharge plasma. The discharge energy increases with the increase of capacitance and open-circuit voltage, which causes more materials to melt and vaporize, leading to the crater volume becoming larger. This study has reference value for the further application of micro-EDM adopting deionized water as a dielectric.
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Research context

OpenAlex topics: Advanced Machining and Optimization Techniques · Advanced machining processes and optimization · Advanced Surface Polishing Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Key Laboratory of Laser Green Intelligent Manufacturing Technology, Qingdao University of Technology, Qingdao 266525, China

Qingdao Haijian Energy Conservation and Environmental Protection Co., Ltd., Qingdao 266235, China

Dong Fang International Container (Qingdao) Co., Ltd., Qingdao 266500, China

Funding

Applied Basic Research Program of Qingdao · Natural Science Foundation of Shandong Province

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