journal article·2022-07-03Open access

Effect of Sewage Sludge Addition on Microstructure and Mechanical Properties of Kaolin-Sewage Sludge Ceramic Bricks

Xuan Zhang, Yang Jiao, Laihao Yu, Lili Liu, Xidong Wang, Yingyi Zhang

Coatings· Volume 12· Issue 7

Abstract

The dramatic increase in sewage sludge production requires researchers to develop and explore more commercially viable ways for alleviating current environmental and socioeconomic challenges connected with its routine management. It has been established that sewage sludge can be processed to fabricate various valuable products or as fuels for electricity generation. In this research, kaolin (calcined from coal gangue) and sewage sludge were successfully used to prepare porous ceramic bricks without any additives. The effect of sewage sludge on the microstructure, phase composition, and mechanical properties of kaolin-sewage sludge ceramic bricks was investigated. The results show that the kaolin-sewage sludge ceramic bricks are mainly composed of mullite (3Al2O3·2SiO2), sillimanite (Al2SiO5), aluminum phosphate (AlPO4), hematite (Fe2O3) as well as a small amount of quartz (SiO2). The ceramic bricks present a typical porous structure, and the number and size of micropores increases noticeably with the increase of sewage sludge content. The sintering shrinkage rate and porosity of ceramic bricks increased significantly with the increase of sewage sludge content, which is mainly attributed to the increase of liquid phase proportion and high temperature volatilization. Sewage sludge can significantly improve the mechanical properties of kaolin-sewage sludge ceramic bricks. When the sewage sludge content is 30 wt.%, the ceramic bricks present the maximum compressive strength and flexural strength and high porosity (32.74%). The maximum sintering shrinkage rate and porosity are 12.17% and 40.51%, respectively.
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Research context

OpenAlex topics: Recycling and utilization of industrial and municipal waste in materials production · Concrete and Cement Materials Research · Magnesium Oxide Properties and Applications

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Materials Science and Engineering, Peking University, Beijing 100871, China

Department of Energy and Resources Engineering, College of Engineering, Peking University, Beijing 100871, China

Beijing Key Laboratory for Solid Waste Utilization and Management, Peking University, Beijing100871, China

School of Metallurgical Engineering, Anhui University of Technology, Maanshan 243002, China

Funding

National Key Research and Development Program of China

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