journal article·2019-12-03Open access

Microstructure, Properties, and Titanium Cutting Performance of AlTiN–Cu and AlTiN–Ni Coatings

Jiyong Yi, Kanghua Chen, Yinchao Xu

Coatings· Volume 9· Issue 12

Abstract

In this study, three kinds of coatings, AlTiN, AlTiN–Ni, and AlTiN–Cu were deposited via the cathodic arc evaporation method. The microstructure, mechanical properties, oxidation resistance, and cutting behavior of these coatings were then investigated. The incorporation of Cu(Ni) into AlTiN eliminated its columnar structure and led to an increase in the growth defects of its macroparticles. The addition of Cu and Ni decreased the hardness of the coatings, their elastic moduli, and their friction coefficients. All of the AlTiN, AlTiN–Ni, and AlTiN–Cu coatings presented sufficient adhesion strength values. The oxidation resistance of these three coatings was determined to be in the following order: AlTiN > AlTiN–Ni > AlTiN–Cu. Titanium turning experiments indicated that the cutting force was reduced and the tool life was improved through doping with Cu(Ni) elements, dependent on cutting speed. The AlTiN–Ni coating showed the best performance at a high cutting speed, whereas the AlTiN–Cu coating was more successful at a lower cutting speed.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Metal and Thin Film Mechanics · Advanced machining processes and optimization · Advanced Surface Polishing Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Physical and Mechanical Engineering, Jishou University, Jishou 416000, China

Science and Technology on High Strength Structural Materials Laboratory, Central South University, Changsha 410083, China

Funding

51327902

References (30)

Show source-provided references
1. Performance of PVD TiN, TiCN, and TiAlN coated cemented carbide tools in turning10.1016/S0263-4368(99)00008-6 ↗
2. Diffusion wear in dry cutting of Ti-6Al-4V with WC/Co carbide tools10.1016/j.wear.2008.04.024 ↗
3. Temperature and wear of cutting tools in high-speed machining of Inconel 718 and Ti-6Al-6V-2Sn10.1016/S0043-1648(96)07255-9 ↗
4. Influence of Tool Materials on Machinability of Titanium-and Nickel-Based Alloys: A Review10.1080/10426914.2014.880460 ↗
5. Key improvements in the machining of difficult-to-cut aerospace superalloys10.1016/j.ijmachtools.2005.02.003 ↗
6. Investigating the correlation between nano-impact fracture resistance and hardness/modulus ratio from nanoindentation at 25–500 ℃ and the fracture resistance and lifetime of cutting tools with Ti1−xAlxN(x = 0.5 and 0.67) PVD coatings in milling operations10.1016/j.surfcoat.2006.09.118 ↗
7. Thermal stability and oxidation resistance of Ti–Al–N coatings10.1016/j.surfcoat.2011.12.028 ↗
8. Structure, mechanical and tribological properties of sputtered Ti1–xAlxN coatings with 0.5 ≤ x ≤ 0.7510.1016/j.surfcoat.2004.12.008 ↗
9. Relationship of microstructure, mechanical properties and titanium cutting performance of TiAlN/TiAlSiN composite coated tool10.1016/j.ceramint.2016.01.159 ↗
10. A comparative research on magnetron sputtering and arc evaporation deposition of Ti–Al–N coatings10.1016/j.tsf.2011.01.358 ↗
11. Low adhesion effect of TaO functional composite coating on the titanium cutting performance of coated cemented carbide insert10.1016/j.matdes.2016.07.125 ↗
12. Wear behavior of adaptive nano-multilayered AlTiN/MexN PVD coatings during machining of aerospace alloys10.1016/j.triboint.2010.02.008 ↗
13. Multi-functional nano-multilayered AlTiN/Cu PVD coating for machining of Inconel 718 superalloy10.1016/j.surfcoat.2010.01.024 ↗
14. Design and performance of AlTiN and TiAlCrN PVD coatings for machining of hard to cut materials10.1016/j.surfcoat.2009.08.021 ↗
15. The effect of Cu and Ni on the nanostructure and properties of arc-PVD coatings based on titanium nitride10.1016/j.surfcoat.2014.09.069 ↗
16. Ceramic-metallic (TiN-Cu) nanostructured ion-plasma vacuum-arc coatings for cutting hard-alloy tools10.3103/S106782121405006X ↗
17. Ion beam assisted deposition of TiN–Ni nanocomposite coatings10.1016/j.surfcoat.2011.03.102 ↗
18. The role of Cu content on the structural properties and hardness of TiN-Cu nanocomposite film10.1016/j.jallcom.2017.08.267 ↗
19. Thermal stability and chemical resistance of (Ti,Al)N-Cu and (Ti,Al)N-Ni metal-ceramic nanostructured coatings10.1016/j.apsusc.2016.06.106 ↗
20. Microstructure and mechanical properties of Cu doped TiN superhard nanocomposite coatings10.1016/S0257-8972(02)00627-8 ↗
21. Microstructure and mechanical properties of reactive sputtered nanocrystalline Ti-Al-Ni-N thin films10.1016/j.surfcoat.2016.11.079 ↗
22. Effects of Ni content on microstructure, mechanical properties and Inconel 718 cutting performance of AlTiN-Ni nanocomposite coatings10.1016/j.ceramint.2018.09.192 ↗
23. Microstructure, mechanical properties, and milling performance of arc-PVD AlTiN-Cu and AlTiN/AlTiN-Cu coatings10.1007/s11771-018-3755-2 ↗
24. TiAlN/Cu Nanocomposite Coatings Deposited by Filtered Cathodic Arc Ion Plating10.1016/j.jmst.2016.07.018 ↗
25. Influence of deposition parameters on hard Cr–Al–N coatings deposited by multi-arc ion plating10.1016/j.apsusc.2011.11.127 ↗
26. Effect of nitrogen partial pressure on Al–Ti–N films deposited by arc ion plating10.1016/j.apsusc.2011.10.053 ↗
27. Microstructure and mechanical properties of W–Ni–N coatings prepared by magnetron sputtering10.1016/j.tsf.2014.05.023 ↗
28. Thermal stability and oxidation resistance of arc evaporated TiAlN, TaAlN, TiAlTaN, and TiAlN/TaAlN coatings10.1016/j.surfcoat.2014.10.024 ↗
29. Influence of ZrN on oxidation resistance of Ti-Al-N coating10.1016/j.surfcoat.2014.01.063 ↗
30. The effect of aCN/TiAlN coating on tool wear, cutting force, surface finish and chip morphology in face milling of Ti6Al4V superalloy10.1016/j.ijrmhm.2015.02.012 ↗