journal article·2019-11-01Open access

Influence of Ultrasonic Excitation Sealing on the Corrosion Resistance of HVOF-Sprayed Nanostructured WC-CoCr Coatings under Different Corrosive Environments

Yuquan Zhang, Sheng Hong, Jinran Lin, Yuan Zheng

Coatings· Volume 9· Issue 11

Abstract

The corrosion behavior of unsealed and sealed high-velocity oxygen-fuel (HVOF)-sprayed nanostructured WC-CoCr cermet coatings under different corrosive environments was investigated using scanning electron microscopy (SEM), open circuit potential (OCP), potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). Ultrasonic excitation sealing with aluminum phosphate was performed in an external ultrasonic bath with the frequency of 40 kHz at atmospheric pressure and room temperature. SEM micrographs revealed that the exposed area of the coating was effectively reduced by the coverage of aluminum phosphate sealant on the majority of pores. Electrochemical measurements demonstrated that the sealant with the help of ultrasonic energy could shift the corrosion potential to a more noble direction, reduce the corrosion current density, increase the resistance of charge transfer, and effectively improve the corrosion resistance of the coating in both 3.5 wt % NaCl and 1 mol·L−1 HCl solutions.
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Research context

OpenAlex topics: Advanced materials and composites · High-Temperature Coating Behaviors · Corrosion Behavior and Inhibition

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

College of Energy and Electrical Engineering, Hohai University, 8 Focheng West Road, Nanjing 211100, China

College of Mechanics and Materials, Hohai University, 8 Focheng West Road, Nanjing 211100, China

College of Engineering, Nanjing Agricultural University, 40 Dianjiangtai Road, Nanjing 210031, China

Jiangsu Jinxiang Transmission Equipment Co., Ltd., 1 Qinglonghu Road, Huaian 223001, China

Funding

National Natural Science Foundation of China · Fundamental Research Funds for the Central Universities · Natural Science Foundation of Jiangsu Province · China Postdoctoral Science Foundation · Postdoctoral Science Foundation of Jiangsu Province

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