journal article·2020-03-27Open access

Aluminum Oxide Ceramic Coatings on 316l Austenitic Steel Obtained by Plasma Electrolysis Oxidation Using a Pulsed Unipolar Power Supply

Victor Aurel Andrei, Cristiana Radulescu, Viorel Malinovschi, Alexandru Marin, Elisabeta Coaca, Maria Mihalache, Cristian Nicolae Mihailescu, Ioana Daniela Dulama, Sofia Teodorescu, Ioan Alin Bucurica

Coatings· Volume 10· Issue 4

Abstract

AISI 316 steel has good corrosion behavior and high-temperature stability, but often prolonged exposure to temperatures close to 700 °C in aggressive environments (e.g., in boilers and furnaces, in nuclear installations) can cause problems that lead to accelerated corrosion degradation of steel components. A known solution is to prepare alumina ceramic coatings on the surface of stainless steel. The aim of this study is to obtain aluminum oxide ceramic coatings on 316L austenitic steel, by Plasma Electrolysis Oxidation (PEO), using a pulsed unipolar power supply. The structures obtained by PEO under various experimental conditions were characterized by XPS, SEM, XRD, and EDS analyses. The feasibility was proved of employing PEO in NaAlO2 aqueous solution using a pulsed unipolar power supply for ceramic–like aluminum oxide films preparation, with thicknesses in the range of 20–50 μm, and a high content of Al2O3 on the surface of austenitic stainless steels.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Metal and Thin Film Mechanics · High-Temperature Coating Behaviors · Nuclear Materials and Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

ELSSA Laboratory SRL, 110109 Pitesti, Romania

Institute of Multidisciplinary Research for Science and Technology, Valahia University of Targoviste, 130004 Targoviste, Romania

Faculty of Sciences and Arts, Valahia University of Targoviste, 130004 Targoviste, Romania

Department of Environmental Engineering and Applied Engineering Sciences, University of Pitesti, 110040 Pitesti, Romania

Institute for Nuclear Research Pitesti, POB 78, Mioveni, Romania

National Institute for Lasers, Plasma and Radiation Physics, 077125 Magurele, Romania

Funding

Bilateral Project 04-4-1121-2015/2020, between Valahia University of Targoviste and Joint Institute for Nuclear Research, Dubna, Moscow Region

References (45)

Show source-provided references
1. Study on HfCxN1−x coatings deposited on biomedical AISI 316L by radio-frequency magnetron sputtering10.1016/j.jallcom.2017.09.289 ↗
2. An investigation on the effect of powder recycling on the microstructure and mechanical properties of AISI 316L produced by Directed Energy Deposition10.1016/j.msea.2019.138360 ↗
3. Controlling chloride induced stress corrosion cracking of AISI 316L stainless steel by application of buffing10.1016/j.matpr.2019.05.036 ↗
4. Long term corrosion on T91 and AISI 316L steel in flowing lead alloy and corrosion protection barrier developement: Experiments and models10.1016/j.jnucmat.2011.04.028 ↗
5. Applications of plasma electrolytic saturation technique in the field of nuclear materials
6. Influence of temperature and hydrodynamic conditions on the corrosion behavior of AISI 316L stainless steel in pure and polluted H3PO4: Application of the response surface methodology10.1016/j.matchemphys.2012.01.024 ↗
7. Development and characterization of sol–gel silica–alumina composite coatings on AISI 316L for implant applications10.1016/j.surfcoat.2007.02.026 ↗
8. Effectiveness of using low-temperature coolants in machining to enhance durability of AISI 316L stainless steel for reusable biomedical devices10.1016/j.jmapro.2019.02.003 ↗
9. Effect of Al and Ag dopants on the corrosion resistance of the AISI 316L-YSZ system10.1016/j.ceramint.2018.09.209 ↗
10. Effect of shot peening and treatment temperature on wear and corrosion resistance of sequentially plasma treated AISI 316L steel10.1016/j.surfcoat.2016.12.037 ↗
11. Hot Corrosion Resistance of Al2O3 Coating Produced by Thermal Spray10.20964/2016.11.44 ↗
12. Al2O3 coatings fabricated on stainless steel/ aluminum composites by microarc oxidation10.1179/1743294414Y.0000000300 ↗
13. Electrochemical characterization of atomic layer deposited Als2O3 coatings on AISI 316L stainless steel10.1016/j.electacta.2016.02.107 ↗
14. Recent processes for the production of alumina nano-particles
15. Performance of Co-Fe@Alumina catalysts in comparison to monometallic Co@Alumina and Fe@Alumina catalysts for microwave assisted COx-free hydrogen production10.1016/j.mcat.2020.110823 ↗
16. Morphology, microstructure and mechanical properties of electrospun alumina nanofibers prepared using different polymer templates: A comparative study10.1016/j.jallcom.2020.154502 ↗
17. Experimental study with analysis for a novel saturated activated alumina photovoltaic thermal system10.1016/j.energy.2020.117210 ↗
18. The oxidation behavior of 304 stainless steel in oxigenated high temperature water10.1016/j.corsci.2010.09.001 ↗
19. Thermo-electrical properties of the alumina coatings deposited by different thermal spraying technologies10.1016/j.ceramint.2017.08.080 ↗
20. Alumina-graphene nanocomposite coatings fabricated by suspension high velocity oxy-fuel thermal spraying for ultra-low-wear10.1016/j.jeurceramsoc.2017.10.022 ↗
21. Microstructure and wear mechanisms of thermal-sprayed alumina coatings10.1016/S0167-577X(00)00215-9 ↗
22. Influence of γ-alumina coating on surface properties of direct metal laser sintered 316L stainless steel10.1016/j.ceramint.2019.04.046 ↗
23. An estimate of the order of magnitude of the explosion during a core meltdown-compaction accident for heavy liquid metal fast reactors: A disquieting result updating the Bethe-Tait model10.1016/j.pnucene.2014.11.007 ↗
24. Characterization of mechanical strain induced by lead-bismuth eutectic (LBE) freezing in stainless steel cup10.1016/j.heliyon.2020.e03429 ↗
25. Surface modification/ alloying using intense pulsed electron beam as a tool for improving the corrosion resistance of steels exposed to heavy liquid metals10.1016/j.jnucmat.2011.04.030 ↗
26. Oxygen sensors for Heavy Liquid Metal coolants: Calibration and assessment of the minimum reading temperature10.1016/j.jnucmat.2017.01.031 ↗
27. Plasma electrolysis for surface engineering10.1016/S0257-8972(99)00441-7 ↗
28. Deposition of duplex Al2O3/aluminum coatings on steel using a combined technique of arc spraying and plasma electrolytic oxidation10.1016/j.apsusc.2005.04.036 ↗
29. Structure and mechanical properties of ceramic coatings fabricated by plasma electrolytic oxidation on aluminized steel10.1016/j.apsusc.2007.04.007 ↗
30. Characterization of Porous TiO2 Surfaces Formed on 316L Stainless Steel by Plasma Electrolytic Oxidation for Stent Applications10.3390/jfb3020349 ↗
31. Obtaining and characterization of PEO layers prepared on CP-Ti in sodium dihydrogen phosphate dihydrate acidic electrolyte solution10.1016/j.surfcoat.2019.07.034 ↗
32. Study of ceramic-like aluminum oxide thin films developed using Plasma Electrolytic Oxidation applied on austenitic steels10.1002/sia.6005 ↗
33. Structural evolution and electrochemical corrosion behavior of Al–Ti–O amorphous-nanocrystalline composite films deposited by magnetron sputtering10.1016/j.tsf.2019.137640 ↗
34. High strain rate behaviour of stainless-clad bimetallic steel10.1016/j.engstruct.2020.110219 ↗
35. Wear and corrosion resistant coatings on surface of cast A356 aluminum alloy by plasma electrolytic oxidation in moderately concentrated aluminate electrolytes10.1016/S1003-6326(17)60038-4 ↗
36. Plasma electrolytic ceramic-like aluminum oxide coatings on iron10.1007/s10800-009-0005-1 ↗
37. Preparation and characterization of anticorrosive layers deposited by micro-arc oxidation on low carbon steel10.1016/j.surfcoat.2014.05.036 ↗
38. ASM Handbook Committee (1973). Metals Handbook, Volume 8: Metallography, Structures and Phase Diagrams, American Society for Metals. [8th ed.].
39. Watts, J.F., and Wolstenholme, J. (2003). An Introduction to Surface Analysis by XPS and AES, John Wiley & Sons Ltd.10.1002/0470867930 ↗
40. Progress in spinel ferrite research
41. Evolution of physicochemical and electrocatalytic properties of NiCo2O4(AB2O4) spinel oxide with the effect of Fe substitution at the A site leading to efficient anodic O2 evolution in an alkaline environment10.1016/j.ijhydene.2014.01.141 ↗
42. Effect of surface preparation on the corrosion of austenitic stainless steel 304L in high temperature steam and simulated PWR primary water10.1016/j.corsci.2011.12.007 ↗
43. The determination of Tafel slopes by an integral method10.1016/0010-938X(94)90113-9 ↗
44. Characterization of wear-resistant coatings on 304 stainless steel fabricated by cathodic plasma electrolytic oxidation10.1016/j.surfcoat.2013.04.056 ↗
45. Aliofkhazraei, A., and Rouhaghdam, A.S. (2010). Fabrication of Nanostructures by Fabrication of Nanostructures by Plasma Electrolysis, WILEY-VCH.10.1002/9783527632459 ↗