Porosity Characterization of Cold Sprayed Stainless Steel Coating Using Three-Dimensional X-ray Microtomography
Source abstract
Abstract
Cold gas-dynamic spray (cold spray) is an evolving coating deposition and restoration technology in which particles are deposited above the sonic speed. This paper presents the non-destructive three-dimensional characterization of cold sprayed stainless steel coating. The visualization of coating morphology and volumetric porosity and the analyses of porosity size and spatial distributions confirmed that dense stainless steel coating with non-connected, micron-sized gradient porosity can be successfully produced by cold spray. The suitability of X-ray tomography for characterizing cold sprayed coatings was also assessed.
Source: crossref · Quality: baseline
Research context
OpenAlex topics: High-Temperature Coating Behaviors · Advanced materials and composites · Materials Engineering and Processing
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
College of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu 610500, China
MATEIS CNRS UMR 5510, INSA de Lyon, Université de Lyon, Villeurbanne 69621, France
Funding
National Natural Science Foundation of China · Qihang Science Research Foundation of Southwest Petroleum University
References (34)
Show source-provided references
1. Cavaliere, P. (2017). Cold-Spray Coatings: Recent Trends and Future Perspectives, Springer International Publishing.10.1007/978-3-319-67183-3 ↗
2. Cold spray technology: Future of coating deposition processes
3. Papyrin, A. (2007). Cold Spray Technology, Elsevier. [1st ed.].
4. Bonding mechanism in cold gas spraying10.1016/S1359-6454(03)00274-X ↗
5. The rebound phenomenon in kinetic spraying deposition10.1016/j.scriptamat.2005.10.028 ↗
6. Residual stress development in cold sprayed Al, Cu and Ti coatings10.1016/j.actamat.2013.06.033 ↗
7. The connections between powder variability and coating microstructures for cold spray deposition of austenitic stainless steel10.1016/j.surfcoat.2017.10.082 ↗
8. Improving the strength and corrosion resistance of 316L stainless steel for biomedical applications using cold spray10.1016/j.surfcoat.2012.11.061 ↗
9. Influence of a shape of single track on deposition efficiency of 316L stainless steel powder in cold spray10.1016/j.surfcoat.2016.10.052 ↗
10. Choudhuri, A., Mohanty, P.S., and Karthikeyan, J. (2009, January 4–7). Bio-ceramic composite coatings by cold spray technology. Proceedings of the 2009 International Thermal Spray Conference, Las Vegas, NV, USA.10.31399/asm.cp.itsc2009p0391 ↗
11. In vitro and in vivo evaluation of the bioactivity of hydroxyapatite-coated polyetheretherketone biocomposites created by cold spray technology10.1016/j.actbio.2012.11.030 ↗
12. Microstructure and corrosion performance of a cold sprayed aluminium coating on AZ91D magnesium alloy10.1016/j.corsci.2010.05.023 ↗
13. Corrosion performance of laser posttreated cold sprayed titanium coatings10.1007/s11666-011-9637-x ↗
14. Critical review of corrosion protection by cold spray coatings10.1179/1743294415Y.0000000018 ↗
15. Elastic modulus of 304 stainless steel coating by cold gas dynamic spraying10.1016/S1006-706X(12)60077-6 ↗
16. Influence of gas temperature on microstructure and properties of cold spray 304SS coating10.1016/S1005-0302(11)60147-3 ↗
17. Fatigue behavior of annealed cold-sprayed 316L stainless steel coating for biomedical applications10.1016/j.matlet.2012.10.030 ↗
18. ASTM E2109 Test Methods for Determining Area Percentage Porosity in Thermal Sprayed Coatings, American Society for Testing and Materials.
19. ASTM E1920 Standard Guide for Metallographic Preparation of Thermal Sprayed Coatings, American Society for Testing and Materials.
20. Friel, J.J. (2000). Practical Guide to Image Analysis, ASM International.
21. Quantitative 3D characterization of intermetallic phases in an Al-Mg industrial alloy by X-ray microtomography10.1016/j.scriptamat.2006.03.066 ↗
22. Quantitative characterization of porosity in laser welds of stainless steel10.1016/j.scriptamat.2012.06.015 ↗
23. Three-dimensional investigation of thermal barrier coatings by synchrotron-radiation computed laminography10.1016/j.scriptamat.2011.12.021 ↗
24. Finite element modelling of the actual structure of cellular materials determined by X-ray tomography10.1016/j.actamat.2004.10.024 ↗
25. 3D morphological analysis of copper foams as current collectors for Li-ion batteries by means of X-ray tomography10.1016/j.mseb.2014.04.006 ↗
26. Optimal design of a cold spray nozzle by numerical analysis of particle velocity and experimental validation with 316L stainless steel powder10.1016/j.matdes.2006.05.016 ↗
27. Effect of heat treatment on the microstructure and mechanical properties of stainless steel 316L coatings produced by cold spray for biomedical applications10.1007/s11666-013-0053-2 ↗
28. Adachi, S., and Ueda, N. (2017). Effect of cold-spray conditions using a nitrogen propellant gas on AISI 316L stainless. Coatings, 7.10.3390/coatings7070087 ↗
29. Cold spraying—A materials perspective10.1016/j.actamat.2016.06.034 ↗
30. Pathak, S., and Saha, G.C. (2017). Development of sustainable cold spray coatings and 3D additive manufacturing components for repair/manufacturing applications: A critical review. Coatings, 7.10.3390/coatings7080122 ↗
31. Computational analysis of the interfacial bonding between feed-powder particles and the substrate in the cold-gas dynamic-spray process10.1016/S0169-4332(03)00643-3 ↗
32. 2D and 3D characterization of metal foams using X-ray tomography10.1002/1527-2648(20021014)4:10<803::AID-ADEM803>3.0.CO;2-D ↗
33. Effects of ceramic particle size on microstructure and the corrosion behavior of cold sprayed SiC p/Al 5056 composite coatings10.1016/j.surfcoat.2017.02.047 ↗
34. Wang, Y., Normand, B., Suo, X., Planche, M.-P., Liao, H., and Tang, J. (2018). Cold-sprayed AZ91D coating and SiC/AZ91D composite coatings. Coatings, 8.10.3390/coatings8040122 ↗