journal article·2019-01-07Open access

Effect of a DC Stray Current on the Corrosion of X80 Pipeline Steel and the Cathodic Disbondment Behavior of the Protective 3PE Coating in 3.5% NaCl Solution

Xinhua Wang, Zuquan Wang, Yingchun Chen, Xuting Song, Yong Yang

Coatings· Volume 9· Issue 1

Abstract

The influence of a direct current (DC) stray current on the corrosion and cathodic disbondment of X80 steel coated with a polyethylene (3PE) coating in 3.5% NaCl solution was studied by immersion experiments, electrochemical tests, three-dimensional microscopy, and a surface analysis. The results showed that the potential of the X80 steel sample shifts under the direct current. After 100A/m2 DC interference was applied, the potential of the sample in the anode region positively shifted from –0.68 to –0.43 V. At the same time, the sample in the cathode region negatively shifted to –1.45 V. Under the DC anode action, the X80 steel corrosion exhibited no passivation and followed Faraday’s law of electrolysis, in which the corrosion rate is proportional to the current density. Three-dimensional (3D) digital microscopy showed that, as the DC current increased, the depth of the corrosion pit also increased (gradually), indicating a higher corrosion degree. The sample in the cathode region only underwent a hydrogen evolution reaction, which caused cathodic disbondment of the coating. The stray current had a critical current density for the coating disbonding: the coating delamination area reached its maximum and then remained unchanged.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Corrosion Behavior and Inhibition · Concrete Corrosion and Durability · Hydrogen embrittlement and corrosion behaviors in metals

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

College of Mechanical Engineering and Applied Electronics Technology, Beijing University of Technology, Beijing 100124, China

Funding

National Natural Science Foundation of China · “Rixin Scientist” of Beijing University of Technology

References (36)

Show source-provided references
1. Experiment research of dynamic stray current interference on buried gas pipeline from urban rail transit10.1016/j.jngse.2013.09.003 ↗
2. The science of pipe corrosion: A review of the literature on the corrosion of ferrous metals in soils10.1016/j.corsci.2011.12.001 ↗
3. Corrosion behaviour of steel in concrete in the presence of stray current10.1016/j.corsci.2006.05.048 ↗
4. AC corrosion-A new challenge to pipeline integrity
5. Experimental study on stray current corrosion of coated pipeline steel10.1016/j.jngse.2015.10.022 ↗
6. Experimental observations of stray current effects on steel fibres embedded in mortar10.1016/j.corsci.2013.03.014 ↗
7. Corrosion behaviour of dc magnetron sputtered Fe1−xMgx alloy films in 3 wt % NaCl solution10.1016/j.corsci.2007.04.008 ↗
8. Study on the interference corrosion of cathodic protection system10.1515/corrrev-2014-0061 ↗
9. Influence of subway stray current corrosion on buried metal pipeline
10. Stray current corrosion in buried pipeline10.1108/00035591111167695 ↗
11. Measurement of the corrosion rate of magnesium alloys using Tafel extrapolation10.1016/j.corsci.2009.10.016 ↗
12. Status in research on stray-current corrosion of buried steel pipelines
13. Evaluation and control of stray current in DC-electrified railway systems10.1109/TVT.2016.2555485 ↗
14. AC corrosion—Part 1: Effects on overpotentials of anodic and cathodic processes10.1016/j.corsci.2009.10.005 ↗
15. Influence of environment and coating defects on AC corrosion of pipeline steel
16. Disbonding of underwater-cured epoxy coating caused by cathodic protection current10.1016/j.corsci.2009.06.003 ↗
17. Evaluation of cathodic disbondment of epoxy coating containing azole compounds10.1016/j.jiec.2014.05.030 ↗
18. Cathodic protection and cathodic prevention10.1016/0950-0618(95)00017-8 ↗
19. Nielsen, L., and Galsgaard, F. (2005, January 3–7). Sensor technology for on-line monitoring of AC induced corrosion along pipelines. Proceedings of the Corrosion 2005, Houston, TX, USA.
20. Effect of AC interference on cathodic protection monitoring10.1179/147842210X12722706885841 ↗
21. Effects of direct stray current on surface morphology and electrochemical behavior of X65 steel
22. Accelerated corrosion of pipeline steel and reduced cathodic protection effectiveness under direct current interference10.1016/j.conbuildmat.2017.05.024 ↗
23. Corrosion rates from low polarization data calculated by a galvanostatic, non-linear curve fitting method10.1016/0010-938X(89)90092-9 ↗
24. Study of stainless steels corrosion in a strong acid mixture. Part 1: Cyclic potentiodynamic polarization curves examined by means of an analytical method10.1016/j.corsci.2017.10.012 ↗
25. Tafel slopes and corrosion rates obtained in the pre-Tafel region of polarization curves10.1016/j.corsci.2005.04.012 ↗
26. Study of stainless steels corrosion in a strong acid mixture. Part 2: Anodic selective dissolution, weight loss and electrochemical impedance spectroscopy tests10.1016/j.corsci.2017.10.010 ↗
27. AC induced corrosion. The effect of an alternating voltage on electrodes under charge-transfer control
28. Effects of alternating current interference on the cathodic protection for API 5L X60 pipeline steel10.1016/j.jngse.2016.10.021 ↗
29. Effect of stray current on corrosion of Q235, 16 Mn and X70 steels with damaged coating
30. Chen, X., Liu, H., Chen, Z., Wu, C., Chen, H., Wang, W., and Liu, L. (2012, January 19–22). ICPTT 2012-Simulation evaluation of dc interference current corrosion based on outflowing current density in different soil. Proceedings of the American Society of Civil Engineers International Conference on Pipelines and Trenchless Technology, Wuhan, China.10.1061/9780784412619.012 ↗
31. Effects of stray AC on corrosion of 3-layer polyethylene coated X70 pipeline steel and cathodic disbondment of coating with defects in 3.5 wt-% NaCl solution10.1080/1478422X.2018.1436736 ↗
32. Effect of alternating current on corrosion and effectiveness of cathodic protection of pipelines10.1179/1879139511Y.0000000021 ↗
33. Electrochemical impedance spectroscopy study for cathodic disbondment test technology on three layer polyethylene anticorrosive coating under full immersion and alternating dry–wet environments10.20964/2016.12.83 ↗
34. Cao, A.L. (2010). Research on Stray Current Corrosion Protection of Buried Metal Pipelines. [Ph.D. Thesis, Chongqing University]. (In Chinese).
35. Degradation of fusion bonded epoxy pipeline coatings in the presence of direct current interference10.1016/j.porgcoat.2018.03.012 ↗
36. Electrochemical impedance spectroscopy as a tool to measure cathodic disbondment on coated steel surfaces: Capabilities and limitations10.1016/j.porgcoat.2015.06.010 ↗