journal article·2025-10-11Open access

Research on Aging Characteristics and Interfacial Adhesion Performance of Polyurethane-Modified Asphalt

Meng Wang, Jixian Li, Lu Chen, Changyun Shi, Jinguo Ge

Coatings· Volume 15· Issue 10

Abstract

Polyurethane (PU), owing to its superior physicochemical properties, is considered an ideal modifier for asphalt. To improve the mechanical performance and service durability of asphalt pavements, PU-modified asphalts with varying dosages were prepared and evaluated through laboratory experiments and molecular dynamics simulations. Rheological, thermodynamic, and mechanical tests, as well as asphalt–aggregate adhesion energy calculations, were conducted to elucidate the modification mechanism, aging resistance, and interfacial behavior. The results showed that PU incorporation significantly enhanced rutting resistance at high temperatures, flexibility at low temperatures, and overall load-bearing capacity. Under ultraviolet and long-term aging, PU-modified asphalts exhibited notably lower performance degradation than base asphalt. At the molecular level, PU absorbed light fractions and formed a cross-linked network, reducing the free volume fraction and strengthening resistance to deformation. Moreover, PU substantially improved asphalt–aggregate adhesion energy, thereby reinforcing interfacial bonding. These findings provide theoretical insights and practical guidance for the optimal design and engineering application of PU-modified asphalt.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Asphalt Pavement Performance Evaluation · Infrastructure Maintenance and Monitoring · Geotechnical Engineering and Underground Structures

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Civil Engineering and Architecture, Jiaxing Nanhu University, Jiaxing 314001, China

G60 STI Valley Industry & Innovation Institute, Jiaxing University, Jiaxing 314001, China

School of Civil Engineering, University of South China, Hengyang 421200, China

Hunan Provincial Key Laboratory of High-Performance Special Concrete, University of South China, Hengyang 421200, China

College of Transportation Engineering, Changsha University of Science and Technology, Changsha 410114, China

Funding

National Natural Science Foundation of China · Natural Science Foundation of Hunan Providence · Scientific Research Project of the Education Department of Hunan Province

References (36)

Show source-provided references
1. Molecular dynamics and experimental investigation on the mechanism and properties of nano-silica/graphene composite-modified asphalt10.1016/j.conbuildmat.2025.143309 ↗
2. Comparative analysis of the fatigue characterisation of natural rock asphalt/SBS composite modified asphalt binders using time sweep test and linear amplitude sweep test10.1016/j.conbuildmat.2025.143315 ↗
3. Demchuk, Y., Gunka, V., Sidun, I., Korchak, B., Donchenko, M., Drapak, I., Poliuzhyn, I., and Pyshyev, S. (2025). Study of Road Bitumen Operational Properties Modified with Phenol–Cresol–Formaldehyde Resin. Resources, 14.10.3390/resources14060091 ↗
4. Heterogeneous diffusion between recycled crumb rubber modified asphalt and virgin asphalt binders: Rheological methods and microstructure characterization10.1016/j.conbuildmat.2025.143392 ↗
5. Study on the intrinsic mechanism and adhesion performance mapping of block copolymer modified polyurethane prepolymer (M-PPU) modified asphalt10.1016/j.conbuildmat.2025.143368 ↗
6. Effect of waste cooking oil on ethylene vinyl acetate modified asphalt based on multiscale study10.1016/j.conbuildmat.2025.142689 ↗
7. Synthesis of castor oil-based polyurethane (PU) containing different disulfide contents and self-healing properties of the PU modified asphalt10.1016/j.conbuildmat.2025.142658 ↗
8. Preparation and performance evaluation of bio–based polyurethane modified asphalt binders: Towards greener and more sustainable asphalt modifier10.1016/j.conbuildmat.2025.141209 ↗
9. Self-healing behaviors and its effectiveness evaluations of fiber reinforced shape memory polyurethane/SBS modified asphalt mortar
10. Polyurethane as a modifier for road asphalt: A literature review10.1016/j.conbuildmat.2022.129058 ↗
11. Optimization of preparation process and pavement performance evaluation of polyurethane-modified epoxy asphalt mixtures10.1016/j.conbuildmat.2025.141881 ↗
12. The latest research progress of polyurethane modified asphalt binder: Synthesis, characterization, and applications10.1016/j.ijadhadh.2025.104035 ↗
13. Evaluation of fatigue and rutting properties of asphalt binder and mastic modified by synthesized polyurethane
14. Multiscale characterization of bio-based polyurethane modified asphalt: Macro-micro experiments and molecular dynamics simulations10.1016/j.conbuildmat.2025.142699 ↗
15. Evaluation of the rheological properties and aging resistance of asphalt modified by MDI/TDI polyurethane10.1016/j.conbuildmat.2023.134350 ↗
16. Rheological properties and micro-characteristics of polyurethane composite modified asphalt10.1016/j.conbuildmat.2019.117395 ↗
17. Preparation and property controllability of dynamically crosslinked polyurethane modified bitumen10.1016/j.conbuildmat.2025.142700 ↗
18. Investigation of the rheological properties and aging performance of rock asphalt/thermoplastic polyurethane composite modified asphalt10.1016/j.conbuildmat.2024.139699 ↗
19. Experimental analysis and molecular dynamics simulation of anti-aging performance of weather-resistant polyurethane-modified asphalt10.1016/j.conbuildmat.2024.139653 ↗
20. Research on fatigue self-healing of asphalts modified by thermoplastic polyurethane (TPU) with different soft segments10.1016/j.conbuildmat.2024.135574 ↗
21. Exploring the interplay between thermo-oxidative degradation and asphalt aging in thermoplastic polyurethane-modified asphalt: Mechanisms, properties, and performance evolution10.1016/j.conbuildmat.2023.134694 ↗
22. Polyurethane/aggregate interfacial adhesion characteristics and thin layer covering performance research10.1016/j.jclepro.2025.145980 ↗
23. Study on the interfacial adhesion performance of polyurethane-modified asphalt based on molecular dynamics simulation10.1016/j.apsusc.2024.162041 ↗
24. A comprehensive review on polyurethane modified asphalt: Mechanism, characterization and prospect10.1016/j.jreng.2023.10.001 ↗
25. Investigating on polymerization process and interaction mechanism of thermosetting polyurethane modified asphalt10.1016/j.conbuildmat.2022.127261 ↗
26. Polyurethane/graphene oxide nanocomposite and its modified asphalt binder: Preparation, properties and molecular dynamics simulation10.1016/j.matdes.2021.109994 ↗
27. Study on the compatibility between polyurethane and asphalt based on experiment and molecular dynamics simulation
28. MDI-PTMG-based TPU modified asphalt: Preparation, rheological properties and molecular dynamics simulation10.1016/j.fuel.2024.133007 ↗
29. (2011). Standard TestMethods of Bitumen and Bituminous Mixtures for Highway Engineering (Standard No. JTGE20-2011).
30. Preparation and properties of hydroxy-terminated polybutadiene polyurethane-modified asphalt10.1016/j.conbuildmat.2024.138580 ↗
31. Performance and modification mechanism investigation of polyurethane prepolymer system modified bitumen for 100 % reclaimed asphalt pavement (RAP) application10.1016/j.conbuildmat.2025.139882 ↗
32. Chemical compositions of improved model asphalt systems for molecular simulations10.1016/j.fuel.2013.07.012 ↗
33. Evaluation on the diffusion-fusion properties and interfacial mechanical behavior of virgin and aged asphalt10.1016/j.jclepro.2024.143788 ↗
34. Evaluation on the rejuvenation and diffusion characteristics of waste cooking oil on aged SBS asphalt based on molecular dynamics method10.1016/j.jclepro.2023.136998 ↗
35. Enhancement mechanism of aggregate surface roughness structure on interfacial properties of asphalt mixtures10.1016/j.conbuildmat.2024.138388 ↗
36. Evaluation of the interface adhesion mechanism between SBS asphalt and aggregates under UV aging through molecular dynamics10.1016/j.conbuildmat.2023.133995 ↗