Experimental Study on Shear Thickening Polishing of ZnS Glass

Zinc sulfide (ZnS) is extensively utilized in various applications due to its exceptional optical transmittance across numerous spectral bands. To achieve ultra-high surface quality ZnS optical components, shear thickening polishing (STP) is employed to reduce roughness. A comparison between traditional fixed abrasive polishing (FAP) and STP for ZnS glass showed that FAP results in poor surface quality due to its low removal efficiency and uneven abrasive exposure, while STP provides better surface quality due to its flexible removal process, proving its feasibility and advancement. The Taguchi method was used to study the impact of three key polishing parameters on surface roughness (Ra) and the material removal rate (MRR), finding that polishing angle most influenced roughness and speed most influenced MRR. With optimal parameters, ZnS glass surface roughness was reduced from 110 ± 15 nm to 8.85 ± 0.5 nm, with an MRR of 32.5 nm/min. Scanning electron microscope (SEM) images further confirmed STP’s effectiveness in removing microdefects and smoothing the ZnS glass surface, offering a new method for the efficient, high-quality polishing of chalcogenide glasses without surface damage.