Biodegradable Polymer Films Based on Hydroxypropyl Methylcellulose and Blends with Zein and Investigation of Their Potential as Active Packaging Material

Active packages have become a significant center of attention, and especially those based on biodegradable materials, due to their ability to enhance food preservation and extend shelf life. A suitable base for obtaining such types of packages has turned out to be polymers with natural origin, such as hydroxylpropyl methylcellulose (HPMC) and zein. Therefore, the present study is focused on developing films using the casting method based on pure HPMC and blends between HPMC and zein. Three types of polymer matrices were developed: pure HPMC film, HPMC 3:1 zein, and HPMC 1:1 zein. Further, all of them were loaded with curcumin to improve their biological activity, and mainly their antioxidant activity. In order to investigate the potential of these films, some of their most vital properties in terms of potential application as packaging material are established, such as mechanical properties (strain at break, Young’s modulus), barrier properties (water vapor transmission rate), and morphology. A significant change in the Young’s modulus was present after the addition of zein; it went from 276.98 ± 28.48 MPa for pure HPMC to 52.17 ± 10.19 MPa in a 1:1 ratio between the polymers. Meanwhile, strain at break showed a slight drop from 86.74 ± 8.64% to 72.44 ± 9.62%. Barrier properties were also influenced by the formation of composite film and the addition of polyphenol, lowering the water vapor transmission rate from 913.07 ± 74.01 g/m2.24 h for pure HPMC to 873.05 ± 9.07 g/m2.24 h for 1:1 ratio film and further to 826.35 ± 33.67 g/m2.24 h after the addition of rutin to the latter. Additional characterization of radical scavenging ability towards DPPH free radicals showed a similar A-shaped trend to the values of Young’s modulus, due to the presence of hydrogen bonds, which affect both properties of the film structures. Thermal behavior and phase state investigation of the films obtained by differential scanning calorimetry prior to and after polyphenol addition was carried out, indicating full phase transition of rutin from crystalline to amorphous state.