In Situ Measurement of the Machining State in Small-Diameter Drilling by Acoustic Emission Sensing
Source abstract
Abstract
In drilling small holes with diameters of 1 mm or less, minute clogging and twining of chips or the adhesion of the workpiece material can become factors in causing breakages of the drill bit; moreover, it can be difficult to identify the machining state. Acoustic emission (AE) sensing is a nondestructive inspection technique that measures the elastic-stress waves that are generated when a material is deformed and fractured. AE sensing permits highly sensitive measurements to be made without changing the rigidity of the experimental system, unlike force sensing of cutting resistance, etc. In the present study, attempts were made to identify the machining state and tool wear, and to predict abnormalities in small-diameter drilling by using the change in the frequency of AE signal waveforms arising from deformation and fracture. It was shown that it is possible to predict the breakage of the drill bit by detecting high-frequency AE signals at about 1 MHz, caused by the adhesion of the workpiece material. In addition, a correlation map of the AE frequency spectrum for identifying the machining state in a drilling operation is suggested.
Source: crossref · Quality: baseline
Research context
OpenAlex topics: Advanced machining processes and optimization · Engineering Technology and Methodologies · Tunneling and Rock Mechanics
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
Department of Mechanical Engineering, Saitama Institute of Technology, 1690 Fusaiji, Fukaya, Saitama 369-0293, Japan
Institute of Physical and Chemical Research (RIKEN), 2-1 Hirosawa, Wako, Saitama 351-0198, Japan
Funding
42nd Special Experimental Research Grant from the Machine Tool Engineering Foundation
References (52)
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