journal article·2024-09-19Open access

Enhanced Fracture Toughness of WC-CoCr Thermally Sprayed Coatings by the Addition of NiCrFeSiBC and Mo and Its Influence on Sliding Wear Behavior

José de Jesús Ibarra, Marco Aurelio González, Eduardo Rodríguez, Gabriel Israel Vásquez, Ariosto Medina, José Bernal, Claudio Aguilar, Eduardo Enrique Velez

Coatings· Volume 14· Issue 9

Abstract

Wear is a major issue in industry, particularly with metal components. Therefore, it is crucial to investigate methods that offer increased resistance to this phenomenon. In this research, three coating systems (pure WC-CoCr and WC-CoCr/NiCrFeSiBC+Mo, 88:12 and 83:17 wt.%) were thermally sprayed on an AISI 1018 steel substrate through the High-Velocity Oxygen Fuel (HVOF) process. The coatings were characterized using a field emission scanning electron microscope (FESEM) equipped with the energy dispersive spectroscope (EDS) and X-ray diffractometry (XRD). An analysis of the wear rate for ball-on-flat linear reciprocating sliding tribological tests for the coatings was also carried out. The coating microstructure presents well-dispersed NiCrFeSiBC splats. The WC-CoCr/NiCrFeSiBC+Mo, 88:12, system has the highest wear resistance, decreasing by 30.2% at high loads compared to commercial WC-CoCr CERMETs, and also exhibits the highest fracture toughness. Analysis of wear tracks shows that the material removal at all charges occurred mainly by an abrasive wear mechanism.
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Research context

OpenAlex topics: Advanced materials and composites · Metal and Thin Film Mechanics · Metal Alloys Wear and Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

TecNM, Instituto Tecnológico José Mario Molina Pasquel y Henríquez, Unidad Académica Zapopan, Camino Arenero No. 1101, Colonia el Bajío, Zapopan 45019, Mexico

Centro Universitario de Ciencias Exactas e Ingenierías, CONAHCYT-Universidad de Guadalajara, CUCEI, Ciudad Universitaria, Blvd. Marcelino García Barragán 1421, Guadalajara 44430, Mexico

Departamento de Ingeniería de Proyectos, Centro Universitario de Ciencias Exactas e Ingenierías, CUCEI, Universidad de Guadalajara, Ciudad Universitaria, Blvd. Marcelino García Barragán 1421, Guadalajara 44430, Mexico

UMSNH, Instituto de Investigación en Metalurgia y Materiales, Edificio U, Ciudad Universitaria, Morelia 58000, Mexico

Instituto Tecnológico de Orizaba, Tecnológico Nacional de México, Ote. 9, Emiliano Zapata, Orizaba 94320, Mexico

Departamento de Ingeniería Metalúrgica y Materiales, Universidad Técnica Federico Santa María, Valparaíso 2391206, Chile

Departamento de Ingeniería Mecánica Eléctrica, Centro Universitario de Ciencias Exactas e Ingenierías, CUCEI, Universidad de Guadalajara, Blvd. Marcelino García Barragán # 1421, Guadalajara 44430, Mexico

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