journal article·2024-01-18Open access

Microstructure and Properties of FeAlC-x(WC-Co) Composite Coating Prepared through Plasma Transfer Arc Cladding

Baiyang Chen, Bo Zhang, Daming Zhao, Peihu Gao, Anton Naumov, Qibao Li, Fei Li, Zhong Yang, Yongchun Guo, Jianping Li, Baolong Wu, Jinyuan Gong, Jiawei Liu

Coatings· Volume 14· Issue 1

Abstract

Tungsten carbide (WC) is widely used in wear-resistant parts due to its excellent wear resistance. Iron-based alloys are used in the repair and remanufacturing of engine components due to their good compatibility with iron-based workpieces. In order to enhance the wear resistance of engine components in service under abrasive conditions, composite coatings have been prepared for cast iron engine components by adding WC-Co to iron-based powders. This study investigates the microstructure and wear properties of composite coatings of iron-based alloys reinforced with different contents of WC particles. The composite coatings mainly contained γ-Fe, α-Fe, WC and Fe3W3C. With the addition of the WC-Co strengthening phase, the average hardness of the FeAlC-x(WC-Co) composite coatings increases from 524 HV0.2 to 814 HV0.2. Wear test results showed that when the WC addition was 20%, it had the lowest frictional coefficient of 0.5 and the lowest wear mass loss of 1.3 mg. Compared to the original Fe-based alloy coatings, the WC particle-reinforced FeAlC composite coatings display improved wear resistance on a reduced friction basis, mainly benefiting from the high wear resistance of the graphite solid lubrication phase and carbides in the cladding.
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Research context

OpenAlex topics: Advanced materials and composites · Metal Alloys Wear and Properties · High Entropy Alloys Studies

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Materials and Chemical Engineering, Xi’an Technological University, Xi’an 710021, China

Shaanxi Province Engineering Research Centre of Aluminum/Magnesium Light Alloy and Composites, Xi’an 710021, China

Lightweight Materials and Structures Laboratory, Institute of Mechanical Engineering, Materials and Transport, Peter the Great St. Petersburg Polytechnic University, St. Petersburg 195251, Russia

Shaanxi North Dynamic Co., Ltd., Baoji 721300, China

Funding

National Natural Science Foundation of China · Foreign Experts Program of the Ministry of Science and Technology · The Youth Innovation Team of Shaanxi Universities · Shaanxi Provincial Natural Science Foundation · Shaanxi Provincial Key Research and Development Project · Xi’an Science and Technology Plan Project

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