Shell-like ZnO–Graphene/Epoxy Coating with Outstanding Anticorrosion Performance and Weather Resistance

Throughout millions of years of biological evolution, shell structures have developed a highly complex layered organic–inorganic structure that makes them effective against a wide range of external impacts, including mechanical stress and chemical corrosion. Therefore, shell-like biomimetic materials are considered to possess high strength and toughness. Nevertheless, although shell structures have exhibited superior performance across multiple domains, understanding of their structural complexities and corrosion protection mechanisms remains relatively limited within the scope of human knowledge. In this study, alternating ZnO–graphene/epoxy coatings featuring shell-like structures were synthesized, and their anticorrosion properties were evaluated through the incorporation of ZnO to enhance the dispersion of graphene. Electrochemical impedance spectroscopy (EIS) tests showed that with an increased number of ZnO–graphene layers, the coating resistance of the bionic composite coating also increased: from 8.21 × 107 Ω·cm2 of the pure epoxy coating to 7.64 × 108 Ω cm2. The composite coating, comprising three alternating layers of zinc oxide and four layers of epoxy resin, exhibited an electrochemical impedance two orders of magnitude greater than that of pure epoxy resin following immersion in a 3.5% sodium chloride solution, demonstrating excellent corrosion resistance. The results showed that with increased ZnO–graphene layers, ZnO–graphene disperses more uniformly in water and has greater rigidity.