Preparation and Characterization of Melamine–Benzoguanamine–Formaldehyde Resins and Their Flame-Retardant Properties in Impregnated Paper for Low Pressure Laminates

In this study, Melamine–formaldehyde (MF) resins were subjected to modification with benzoguanamine (BG) to produce MF-BG resins, followed by a comprehensive analysis of their chemical composition using advanced spectroscopic techniques such as Fourier transform infrared (FTIR), 1H-NMR, and 13C-NMR spectroscopy. The flame-retardant characteristics and thermal decomposition behavior of papers impregnated with MF-BG were examined and contrasted with those treated with standard MF. In particular, the optimized MF-BG5-treated paper exhibited a Limiting Oxygen Index (LOI) value exceeding 30%, and analysis using a cone calorimeter indicated a notable decrease in parameters such as the heat-release rate (P-HRR), total heat release (THR), smoke production rate (SPR), and total smoke production (TSP) when compared to papers impregnated with standard MF. The findings from the scanning electron microscopy (SEM) analysis of the residual char following cone calorimeter experiments revealed that the MF-BG5-treated paper exhibited a denser and more uniform char formation. This phenomenon consequently limits the emission of combustion by-products and impedes the spread of flame. This study provides a feasible method for low-pressure laminates with better flame retardancy by using the BG additive up to a limit in MF resin.