journal article·2024-05-01Open access

Investigation of the Structure and Properties of MoS2 Coatings Obtained by Electrospark Alloying

Oksana Haponova, Viacheslav Tarelnyk, Tomasz Mościcki, Nataliia Tarelnyk, Joanna Półrolniczak, Oleksandr Myslyvchenko, Bogusława Adamczyk-Cieślak, Joanna Sulej-Chojnacka

Coatings· Volume 14· Issue 5

Abstract

Electrospark coatings alloyed with MoS2 have been studied. The coatings were obtained by the following two strategies: the first consisted of pre-applying molybdenum disulfide to the treated surface and alloying with a molybdenum electrode (Mo + MoS2 coating); the second consisted of applying a paste with a sulfur content of 33.3% to the treated surface and alloying with a molybdenum electrode (Mo + S coating). The structure, phase composition, and tribological properties of the coatings were investigated. The coatings have a complex structure consisting of an upper soft layer, a hardened white layer, a diffusion zone, and a substrate. Element analysis and cross-sectional hardness changes indicated that element diffusion occurred at the coating/substrate interface. The phase composition of the coatings is represented by BCC and FCC solid solutions on Fe, and MoS2 is also detected. In Mo + S coatings, the molybdenum disulfide on the surface is about 8%; in Mo + MoS2 coatings, it is 27%–46%. The obtained coatings show very good tribological properties compared to molybdenum ESA coatings. The frictional forces and coefficients are reduced by a factor of 10 and 40, depending on the test conditions.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Surface Treatment and Coatings · High Entropy Alloys Studies · Tribology and Wear Analysis

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Department of Experimental Mechanics, Institute of Fundamental Technological Research Polish Academy of Sciences, Pawińskiego 5B, 02-106 Warsaw, Poland

Applied Material Science and Technology of Constructional Materials Department, Sumy State University, Kharkivska 116, 40007 Sumy, Ukraine

Technical Service Department, Sumy National Agrarian University, H. Kondratiieva 160, 40021 Sumy, Ukraine

Łukasiewicz–Poznań Institute of Technology, Ewarysta Estkowskiego 6, 61-755 Poznań, Poland

Physical Chemistry of Inorganic Materials Department, Frantsevich Institute for Problems of Materials Science NASU, Omeliana Pritsaka 3, 04060 Kyiv, Ukraine

Division of Materials Design, Warsaw University of Technology, Wołoska 141, 02-507 Warsaw, Poland

Funding

Ministry of Education and Science of Ukraine

References (39)

Show source-provided references
1. Wear-Resistant Composites Produced from Tool Steel Waste for Contact Joints of High-Speed Printing Machines10.1007/s11106-023-00385-2 ↗
2. Influence of structure and phase composition on wear resistance of sparingly alloyed alloys
3. Designing radial sliding bearing equipped with hydrostatically suspended pads10.1016/j.proeng.2012.07.020 ↗
4. Tarelnyk, V., Konoplianchenko, I., Martsynkovskyy, V., Zhukov, A., and Kurp, P. (2019). Lecture Notes in Mechanical Engineering, Springer.
5. Designing thrust sliding bearings of high bearing capacity10.1016/j.proeng.2012.07.019 ↗
6. Impact of technological system’s characteristics on the machining accuracy of bearing rings
7. Experimental study on the feasibility of alternative materials for tilting pad thrust bearings operating in transition to mixed friction10.1007/s40544-023-0838-3 ↗
8. A review on tailoring the corrosion and oxidation properties of MoS2-based coatings10.1039/D2TA07821J ↗
9. Antoszewski, B., and Kurp, P. (2022). Effect of Surface Texture on the Sliding Pair Lubrication Efficiency. Lubricants, 10.10.3390/lubricants10050080 ↗
10. Structure and Mechanochemical Properties of the MoS2 Solid Lubricant Using Vibration Wave Treatment10.1007/s11003-018-0131-1 ↗
11. Martin, P.M. (2010). Handbook of Deposition Technologies for Films and Coatings, William Andrew Publishing.
12. Enhancing the lifetime and vacuum tribological performance of PVD-MoS2 coatings by nitrogen modification10.1016/j.surfcoat.2023.130343 ↗
13. Large-scale synthesis of homogeneous WS2 films by physical vapor deposition10.55696/ejset.1301601 ↗
14. Preparation of highly (001)-oriented photoactive tungsten diselenide (WSe2) films an amorphous solid-liquidcrystalline solid (aSLcS) rapid-crystallization process10.1002/pssa.201400016 ↗
15. The Ultra-Low Friction of Layer Structures10.5539/mer.v3n2p73 ↗
16. The effect of different sputtering parameters on coating thickness and hardness in MoS2 coated films with and without interlayer10.1504/IJSURFSE.2020.108221 ↗
17. Influence of V doping on the microstructure, chemical stability, mechanical and tribological properties of MoS2 coatings10.1108/ILT-09-2023-0306 ↗
18. Self-lubricating laser claddings for reducing friction and wear from room temperature to 600 °C10.1016/j.wear.2018.05.001 ↗
19. Enhancement of frictional properties of Ni-MoS2 self-lubricating composite coatings by microgroove arrays10.1016/j.apsusc.2022.154635 ↗
20. YSZ/MoS2 self-lubricating coating fabricated by thermal spraying and hydrothermal reaction10.1016/j.ceramint.2018.06.258 ↗
21. Influence of deposition voltage on tribological properties of W-WS2 coatings deposited by electrospark deposition10.15251/CL.2023.2010.741 ↗
22. Tribological properties of electrospark depositing Ni-WS2 self-lubricating coating10.15251/CL.2021.1810.557 ↗
23. Wang, J., Zhang, M., Dai, S., and Zhu, L. (2023). Research Progress in Electrospark Deposition Coatings on Titanium Alloy Surfaces: A Short Review. Coatings, 13.10.3390/coatings13081473 ↗
24. Antoszewski, B., Gaponova, O.P., Tarelnyk, V.B., Myslyvchenko, O.M., Kurp, P., Zhylenko, T.I., and Konoplianchenko, I. (2021). Assessment of Technological Capabilities for Forming Al-C-B System Coatings on Steel Surfaces by Electrospark Alloying Method. Materials, 14.10.3390/ma14040739 ↗
25. Yang, H.L., Chen, X.M., Chen, L., Wang, Z.J., Hou, G.C., Guo, C.A., and Zhang, J. (2023). Influence of temperature on tribological behavior of AlCoCrFeNi coatings prepared by electrospark deposition. Dig. J. Nanomater. Biostructures, 18.10.15251/DJNB.2023.181.145 ↗
26. Improving Ecological Safety when Forming Wear-Resistant Coatings on the Surfaces of Rotation Body Parts of 12Kh18N10T Steel Using a Combined Technology Based on Electrospark Alloying10.3103/S1068375521020113 ↗
27. Elevated temperature tensile behaviour of 5183 aluminium alloy made by electrospark deposition additive manufacturing10.1016/j.msea.2023.144746 ↗
28. The Structure Formation and Hardness of High-Entropy Alloy Coatings Obtained by Electrospark Deposition10.1007/s11106-020-00152-7 ↗
29. The friction and wear behavior of Cu/Cu-MoS2 self-lubricating coating prepared by electrospark deposition10.1016/j.surfcoat.2015.03.023 ↗
30. Performance of friction and wear of electrospark deposited ni-MoS2 self-lubricating coating
31. Comparative study of Ti-C-Ni-Al, Ti-C-Ni-Fe, and Ti-C-Ni-Al/Ti-C-Ni-Fe coatings produced by magnetron sputtering, electro-spark deposition, and a combined two-step process10.1016/j.ceramint.2018.01.187 ↗
32. Tarelnyk, N. The Method of Eliminating Adhesion of Electrodes during Electrospark Alloying of Steel Parts of Equipment Subject to Radiation Exposure. Patent of Ukraine for Utility Model No. 155134: MPK (2006), B23P 6/00, B23H 1/00, C23C 28/00, 17 January 2024. Bull. No. 3. Available online: https://base.uipv.org/searchINV/search.php?action=viewdetails&IdClaim=287836.
33. Marangoni effect in nonequilibrium multiphase system of material processing10.1515/revce-2015-0067 ↗
34. Pore structure optimization of MoS2/Al2O3 self-lubricating ceramic coating for improving corrosion resistance10.1016/j.vacuum.2022.111687 ↗
35. Analysis of modern experience in development of sealing coatings for parts of gas turbine engines (Review)
36. Influence of the melt cooling rate of the structure on the alloyed iron based amorphous alloys with different form
37. Phase diagram calculations in the Co–Mo and Fe–Mo systems using first-principles results for the sigma phase10.1016/j.calphad.2005.06.002 ↗
38. Wang, W., Du, M., Zhang, X., Luan, C., and Tian, Y. (2021). Preparation and Properties of Mo Coating on H13 Steel by Electro Spark Deposition Process. Materials, 14.10.3390/ma14133700 ↗
39. Gaponova, O.P., Antoszewski, B., Tarelnyk, V.B., Kurp, P., Myslyvchenko, O.M., and Tarelnyk, N.V. (2021). Analysis of the Quality of Sulfomolybdenum Coatings Obtained by Electrospark Alloying Methods. Materials, 14.10.3390/ma14216332 ↗