journal article·2022-05-27Open access

Friction Response of Piston Rings for Application-like Starvation and Benefit of Amorphous Carbon Coatings

Björn Michelberger, Dirk Jaitner, Andreas Hagel, Patrick Striemann, Benjamin Kröger, Franz-Josef Wetzel, Andreas Leson, Andrés Fabián Lasagni

Coatings· Volume 12· Issue 6

Abstract

The oil supply at the interface between the top ring and the cylinder liner (TRCL) plays a major role in an internal combustion engines efficiency. In particular, the interface forms a trade-off between the serving of enough lubricant for sufficient lubrication conditions and emissions through subsequent combustion. This can lead to deficient top ring lubrication conditions. In this study, a new developed reciprocating long-stroke tribometer, enabling the variation of oil supply, is used to investigate such application-like starved lubrication conditions of the TRCL interface. With the simulative investigations, a comparison with the fired engine is possible. The performance of diamond-like carbon coatings is compared to standard nitrided piston rings. It was found that the tetrahedral amorphous carbon (ta-C) coatings exhibit up to 31% reduced friction as well as a lower wear under starved lubrication conditions. Simulative investigations show a good correlation between engine friction and tribometer measurements for selected oil supply conditions.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Tribology and Lubrication Engineering · Lubricants and Their Additives · Diamond and Carbon-based Materials Research

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Steinbeis-Innovationszentrum Werkstoff- und Oberflächentechnologie, Spatenstraße 18, 88046 Friedrichshafen, Germany

Steinbeis-Transferzentrum Werkstoffe Korrosion und Korrosionsschutz GmbH, Spatenstraße 18, 88046 Friedrichshafen, Germany

AVL Deutschland GmbH, Frankfurter Ring 213, 80807 Munich, Germany

BMW Group Motorcycles, R&D Efficient Dynamics, Hufelandstraße 20, 80939 Munich, Germany

Fraunhofer Institute for Material and Beam Technology IWS, Winterbergstraße 28, 01277 Dresden, Germany

Institute of Manufacturing Technology, Faculty of Mechanical Engineering, Technische Universität Dresden, George-Bähr-Straße 3c, 01069 Dresden, Germany

Funding

Federal Ministry for Economic Affairs and Climate Action

References (61)

Show source-provided references
1. Kolbenringbeschichtung zur Reibungssenkung im Ottomotor10.1007/s35146-012-0325-2 ↗
2. Review of Power Cylinder Friction for Diesel Engines10.1115/1.1290592 ↗
3. Global energy consumption due to friction in passenger cars10.1016/j.triboint.2011.11.022 ↗
4. Lubricating oil dominates primary organic aerosol emissions from motor vehicles10.1021/es405375j ↗
5. Effects of fresh lubricant oils on particle emissions emitted by a modern gasoline direct injection passenger car10.1021/es505109u ↗
6. The effect of cylinder liner operating temperature on frictional loss and engine emissions in piston ring conjunction10.1016/j.apenergy.2017.01.098 ↗
7. Oil control rings and their effect on oil consumption10.1007/BF03227558 ↗
8. Analysis of Lubrication of a Piston Ring Package. (Effect of Oil Starvation on Oil Film Thickness)10.1299/jsmeb.40.478 ↗
9. The influence of oil supply and cylinder liner temperature on friction, wear and scuffing behavior of piston ring cylinder liner contacts—A new model test10.1016/j.triboint.2015.08.026 ↗
10. A comprehensive experimental study on tribological performance of piston ring–cylinder liner pair10.1177/13506501211004758 ↗
11. An Analysis of the Lubrication between the Piston Rings and Cylinder Wall of a Running Engine10.1243/PIME_PROC_1946_155_048_02 ↗
12. Measurement of Oil-Film-Thickness Between Piston Ring and Cylinder
13. Boundary Conditions for Elastohydrodynamics of Circular Point Contacts10.1007/s11249-013-0249-0 ↗
14. On the boundary conditions in multi-phase flow through the piston ring-cylinder liner conjunction10.1016/j.triboint.2015.04.025 ↗
15. An investigation into the oil transport and starvation of piston ring pack10.1177/1350650118768310 ↗
16. Piston ring friction in internal combustion engines10.1016/0301-679X(92)90027-K ↗
17. A study on variation in oil film thickness of a piston ring package: Variation of oil film thickness in piston sliding direction10.1016/S0389-4304(00)00044-8 ↗
18. The influence of piston ring geometry and topography on friction10.1177/1350650112463534 ↗
19. Oil distribution and oil film thickness within the piston ring-liner contact measured by laser-induced fluorescence in a reciprocating model test under starved lubrication conditions10.1016/j.triboint.2018.07.022 ↗
20. Boundary lubrication mechanisms of carbon coatings by MoDTC and ZDDP additives10.1016/j.triboint.2004.08.009 ↗
21. Friction and wear of a piston ring/cylinder liner at the top dead centre: Experimental study and modelling10.1016/j.triboint.2016.10.005 ↗
22. Tribological characteristics and surface interaction between piston ring coatings and a blend of energy-conserving oils and ethanol fuels10.1016/S0043-1648(03)00240-0 ↗
23. Erdemir, A., Martin, J.M., and Luo, J. (2021). The role of lubricant and carbon surface in achieving ultra- and superlow friction. Superlubricity, Elsevier. [2nd ed.].
24. Mechano-chemical decomposition of organic friction modifiers with multiple reactive centres induces superlubricity of ta-C10.1038/s41467-018-08042-8 ↗
25. Tribochemical induced wear and ultra-low friction of superhard ta-C coatings10.1016/j.wear.2017.08.015 ↗
26. Makowski, S. (2019). Superlubricity und Tribochemischer Verschleiß: Wechselwirkung von Tetraedrisch Amorphen Kohlenstoffschichten Mit Fettsäurebasierten Schmierstoffen. [Ph.D. Thesis, Technische Universität Dresden].
27. Combined measurement and simulation of piston ring cylinder liner contacts with a reciprocating long-stroke tribometer10.1016/j.triboint.2021.107146 ↗
28. Schleif, B. (2016). Reibungsminimierung im System Zylinderlaufbahn/Kolbenringe der Thermisch Gespritzten Laufbahnbeschichtung. [Ph.D. Thesis, Otto-von-Guericke-Universität Magdeburg].
29. Quality Designed Twin Wire Arc Spraying of Aluminum Bores
30. Federal Mogul (2021, April 28). Kolbenringhandbuch: [Withdrawn]. Available online: http://korihandbook.tenneco.com/de/index.htm.
31. Kaulfuss, F., Weihnacht, V., Zawischa, M., Lorenz, L., Makowski, S., Hofmann, F., and Leson, A. (2021). Effect of Energy and Temperature on Tetrahedral Amorphous Carbon Coatings Deposited by Filtered Laser-Arc. Materials, 14.10.3390/ma14092176 ↗
32. A Generic Friction Model for Radial Slider Bearing Simulation Considering Elastic and Plastic Deformation10.3390/lubricants3030522 ↗
33. Friction Power Loss Simulation of Internal Combustion Engines Considering Mixed Lubricated Radial Slider, Axial Slider and Piston to Liner Contacts10.1080/10402004.2012.763006 ↗
34. Offner, G., Herbst, H., Mahmoud, K., and Baier, W. (2011, January 7–9). Analysis of the Lubricant Flow in a Main Bearing Shell. Proceedings of the 3rd European Conference on Tribology (ECOTRIB 2011), Vienna, Austria.
35. Herbst, H. (2008). Theoretical Modeling of the Cylinder Lubrication in Internal Combustion Engines and Its Influence on Piston Slap Induced Noise, Friction and Wear. [Postdoctoral Thesis, TU Graz].
36. Surface-specific flow factors for prediction of friction of cross-hatched surfaces10.1088/2051-672X/4/2/025002 ↗
37. Application of Average Flow Model to Lubrication Between Rough Sliding Surfaces10.1115/1.3453329 ↗
38. Jakobsson, B., and Floberg, L. (1957). The finite Journal Bearing, considering vaporization: Das Gleitlager von endlicher Breite mit Verdampfung. Transactions of Chalmers University of Technology, Gumperts Förlag.
39. Olsson, K.O. (1965). Cavitation in dynamically loaded bearings. Chalmers Tekniska Hogskola—Handlingar (Chalmers University Technology—Transactions), Chalmers University of Technology, Institute of Machine Elements. n 308.
40. Götze, A., and Jaitner, D. (2022). Combined experimental and simulative approach for friction loss optimization of DLC coated piston rings. Automot. Engine Technol. (AAET), submitted.10.1007/s41104-022-00115-7 ↗
41. AVL List GmbH (2020). AVL EXCITE Power Unit Theory: Version 2020, AVL List GmbH.
42. Point Electronic GmbH (2021, October 25). Basic BSE-Detektor—Point Electronic: Zuverlässiger, Konfigurierbarer und Preiswerter 4-Quadranten Rückstreudetektor (4Q-BSE). Available online: https://www.pointelectronic.de/produkte/zubehoer-optionen/basic-rueckstreudetektor/.
43. Measurements of the surface microroughness with the scanning electron microscope10.1111/j.1365-2818.2008.03090.x ↗
44. Three-dimensional characterization of microstructures in a SEM10.1088/0957-0233/17/1/006 ↗
45. Investigation of surface topography using a multidetector system in a SEM10.1016/S0042-207X(00)00426-7 ↗
46. The laws of lubrication of horizontal journal bearings
47. Das Problem der Lagerreibung
48. Roß, T., and Heine, A. (2018). Niedrig viskose Öle—Eine Herausforderung für die Auslegung der Zylinderlaufbahn. Der Verbrennungsmotor—Ein Antrieb mit Vergangenheit und Zukunft: Beiträge zu Methoden, Verfahren und technischen Lösungen: Festschrift für Professor Hans Zellbeck, Springer Vieweg.10.1007/978-3-658-19291-4 ↗
49. New Device for the Measurement of Piston Frictional Forces in Small Engines
50. Kombinierte Tribosystemanalyse des Kontaktes Kolbengruppe Zylinderlaufbahn auf Basis Floating Liner
51. Assessment of friction from compression ring conjunction of a high-performance internal combustion engine: A combined numerical and experimental study10.1177/0954406215588480 ↗
52. Development of a test method for a realistic, single parameter-dependent analysis of piston ring versus cylinder liner contacts with a rotational tribometer10.1016/j.triboint.2016.10.043 ↗
53. The wear of metals under unlubricated conditions10.1098/rspa.1956.0144 ↗
54. Yousfi, M., and Ţălu, Ş. (2022). The impact of helical slide honing on surface microtexture compared to plateau honing process through relevant characterization methods. Microsc. Res. Tech., Erly view.10.1002/jemt.24096 ↗
55. Mechanisms of MoS2 formation by MoDTC in presence of ZnDTP: Effect of oxidative degradation10.1016/j.wear.2004.11.019 ↗
56. Optimizing the Mo concentration in low viscosity fully formulated oils10.1016/j.triboint.2022.107437 ↗
57. Stachowiak, G.W., and Batchelor, A.W. (2016). Engineering Tribology, Butterworth-Heinemann. [4th ed.].
58. Wear acceleration mechanism of diamond-like carbon (DLC) films lubricated with MoDTC solution: Roles of tribofilm formation and structural transformation in wear acceleration of DLC films lubricated with MoDTC solution10.1016/j.triboint.2018.12.029 ↗
59. An improved contact model considered the effect of boundary lubrication regime on piston ring-liner contact for the two-stroke marine engines from the perspective of the Stribeck curve10.1177/09544062211027203 ↗
60. Critical role of a metallic counterpart on the tribochemical wear of ta-C coatings in base oil
61. Interplay of mechanics and chemistry governs wear of diamond-like carbon coatings interacting with ZDDP-additivated lubricants10.1038/s41467-021-24766-6 ↗