journal article·2020-08-03Open access

Microstructure Characterization and Corrosion Resistance of Zinc Coating Obtained in a Zn-AlNiBi Galvanizing Bath

Henryk Kania, Mariola Saternus, Jan Kudláček, Jakub Svoboda

Coatings· Volume 10· Issue 8

Abstract

The article examines the impact of the addition of Al, Ni, and Bi to a zinc bath on the microstructure and corrosion resistance of hot dip galvanizing coatings. The microstructure on the surface and the cross-section of the coatings obtained in the Zn-AlNiBi bath were examined. The corrosion resistance of the coatings was assessed by the standard neutral salt spray test (EN ISO 9227), the sulfur dioxide test in a humid atmosphere (EN ISO 6988), and the electrochemical test. The corrosion resistance of Zn-AlNiBi coatings was compared with the corrosion resistance of coatings attained in the bath of “pure” zinc. The corrosion tests showed higher corrosion wear of the coating obtained in the Zn-AlNiBi bath and a higher value of the corrosion current density for this coating. It was found that the cause of the reduction of the corrosion resistance of the coating, in contrast to the coating obtained in the “pure” zinc bath, may be the presence of bismuth precipitates in the coating, which may form additional corrosion cells.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Corrosion Behavior and Inhibition · Concrete Corrosion and Durability · Hydrogen embrittlement and corrosion behaviors in metals

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Department of Advanced Materials and Technology, Faculty of Engineering Materials, Silesian University of Technology, Krasińskiego 8, 40-019 Katowice, Poland

Department of Metallurgy and Recycling, Faculty of Engineering Materials, Silesian University of Technology, Krasińskiego 8, 40-019 Katowice, Poland

Department of Manufacturing Technology, Czech Technical University in Prague, Technická 4, 166-07 Prague, Czech Republic

References (41)

Show source-provided references
1. Synergistic influence of the addition of Al, Ni and Pb to a zinc bath upon growth kinetics and structure of coatings10.4028/www.scientific.net/SSP.212.115 ↗
2. Kania, H., and Liberski, P. (2012). Synergistic influence of Al, Ni, Bi and Sn addition to a zinc bath upon growth kinetics and the structure of coatings. IOP Conf. Ser. Mater. Sci. Eng., 35.10.1088/1757-899X/35/1/012004 ↗
3. Porter, F.C. (1991). Zinc Handbook: Properties Processing and Use in Design, Marcel Dekker.
4. Thermodynamic study of the galvanizing process in a Zn-0.1%Ni bath10.1023/A:1004453523908 ↗
5. Alternative Description of dross formation when galvanizing steels in zinc-nickel baths10.1007/BF02664847 ↗
6. Liberski, P. (2013). Antykorozyjne Metalowe Powłoki Zanurzeniowe, Politechnika Śląska.
7. Lewis, G.P., and Pedersen, J.G. (1996, January 8). Optimizing the Nickel-Zinc Process for Hot Dip Galvanizing. Proceedings of the 3rd Asian Pacific General Galvanizing Conference, Queensland, Australia.
8. Spangle formation in galvanized sheet steel coatings10.1007/BF02667868 ↗
9. Solidification and spangle formation of hot-dip-galvanized zinc coatings10.1007/s11661-998-0144-8 ↗
10. Krepski, R.P. (1986, January 6–12). The influence of lead in after-fabrication hot dip galvanizing. Proceedings of the 14th International Galvanizing Conference, Zinc Development Association, London, UK.
11. Beguin, P., Bosschaerts, M., Dhaussy, D., Pankert, R., and Gilles, M. (2000, January 1–8). Galveco a solution for galvanizing reactive steel. Proceedings of the 19th International Galvanizing Conference, EGGA Berlin/Heidelberg, Germany.
12. Reumont, G., and Perrot, P. (1997, January 8–11). Fundamental study of lead additions in industrial zinc. Proceedings of the 18th International Galvanizing Conference, EGGA Birmingham, UK.
13. Hot-dip galvanizing with zinc-bismuth alloys
14. Badanie zjawisk rozpuszczania dyfuzyjnego stali reaktywnych w kąpieli cynkowej z dodatkiem bizmutu
15. The Possibility of the LME phenomenon in elements subjected to metallization in Zn bath with Bi addition10.4028/www.scientific.net/SSP.226.167 ↗
16. Deutscher Ausschuß für Stahlbau (2009). DASt-Richtlinie 022—Guideline for Hot-Dip-Zinc-Coating of Prefabricated Load-Bearing Steel Components, Deutscher Ausschuß für Stahlbau.
17. Kania, H., Saternus, M., and Kudláček, J. (2020). Structural aspects of decreasing the corrosion resistance of zinc coating obtained in baths with Al, Ni, and Pb additives. Materials, 13.10.3390/ma13020385 ↗
18. Bimetallic corrosion
19. Relationship between texture and corrosion resistance in hot-dip galvanized steel sheets10.1016/S0257-8972(99)00325-4 ↗
20. The anodic behavior of hot-galavnized zinc layer in alkaline solution10.1016/0010-938X(94)90173-2 ↗
21. Nonferrous Metals
22. Radu, T., Ciocan, A., Potecasu, F., and Balint, L. (2012, January 23–25). Obtaining and characterizing Zn-Al-Bi coatings on steel band. Proceedings of the 21st International Conference on Metallurgy and Materials, Brno, Czech Republic.
23. Effect of bismuth on the microstructure and corrosion resistance of galvanized coating
24. (2017). ISO 9227:2017, Corrosion Tests in Artificial Atmospheres—Salt Spray Tests, ISO.
25. (2000). PN-EN ISO 6988:2000, Metallic and Other Non-Organic Coatings—Sulfur Dioxide Test with General Condensation of Moisture, Polish Committee for Standardization.
26. Morphological characteristics of multi-layer/substrate systems10.1016/j.matchar.2005.11.004 ↗
27. (2009). EN ISO 1461:2009, Hot Dip Galvanized Coatings on Fabricated Iron and Steel Articles—Specifications and Test Methods, ISO.
28. Massalski, T.B., and Okamoto, H. (1990). Binary Alloy Phase Diagrams, ASM Internationa. [2nd ed.].
29. Phase field simulations in miscibility gaps10.1016/j.calphad.2007.05.002 ↗
30. Kubaschewski, O. (1982). Iron-Binary Phase Diagrams, Springer.
31. Liberski, P., Tatarek, A., Kania, H., and Podolski, P. (2009, January 8–12). Coating growth on silicon-containing iron alloys in hot dip galvanizing process. Proceedings of the 22nd International Galvanizing Conference Intergalva 2009, EGGA, Madrid, Spain.
32. Waseda, Y., and Suzuki, S. (2006). Characterization of Corrosion Products on Steel Surfaces, Springer.10.1007/978-3-540-35178-8 ↗
33. Zhang, X.G. (2013). Corrosion and Electrochemistry of Zinc, Springer.
34. Kania, H., and Sipa, J. (2019). Microstructure characterization and corrosion resistance of zinc coating obtained on high-strength grade 10.9 bolts using a new thermal diffusion process. Materials, 12.10.3390/ma12091400 ↗
35. Kelly, R.G., Scully, J.R., Shoesmith, D.W., and Buchheit, R.G. (2003). Electrochemical Techniques in Corrosion Science and Engineering, Marcel Dekker, Inc.10.1201/9780203909133 ↗
36. Kuz, M. (2005). Handbook of Environmental Degradation of Materials, William Andrew Publishing, Inc.
37. Zinc-55% aluminum-1.6% silicon coating compared with zinc coating
38. Zinc coatings on steel substrate attained by different elements added
39. EIS study of the corrosion behaviour ofzinc-based coatings on steel in quiescent 3% NaCl solution. Part 1: Directly exposed coatings10.1016/j.corsci.2003.09.032 ↗
40. Lide, D.R. (2010). CRC Handbook of Chemistry and Physics, CRC Press/Taylor and Francis Group LLC. [90th ed.].
41. Bockris, J., and Reddy, A.K.N. (1998). Modern Electrochemistry, Kluwer Academic/Plenum Publishers.10.1007/b114546 ↗