Failure Analysis and the Evaluation of Forced-in Joint Reliability for Selected Operation Conditions
Source abstract
Abstract
In this article, sample damage and wear of forced-in joints is presented, and their reliability evaluated. Compared were shafts without additional finish treatment, rolled shafts and those with a TiSiN coating. Tribological samples under investigation operated in rotational bending conditions. Recorded was the number of fatigue cycles at which damage might occur. Reliability indicators were plotted, which demonstrated that coated shafts are distinguished by the highest reliability and low damage intensity. Macroscopic observations of shaft surfaces demonstrated the traces of adhesive wear and, in the case of shafts without additional treatment and in the case of rolled shafts, fretting wear traces in the form of a ring comprising the entire shaft circumference. Microscopic observations showed numerous build-ups on the surface, microcracks, and the occurrence of wear products in the gap between the shaft and sleeve. The highest fatigue strength was demonstrated by shafts with a TiSiN coating. The shaft section change area was the place where fatigue wear occurred.
Source: crossref · Quality: baseline
Research context
OpenAlex topics: Mechanical stress and fatigue analysis · Mechanical Failure Analysis and Simulation · Tribology and Wear Analysis
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
Technical Institute, State University of Applied Sciences in Nowy Sącz, 33-300 Nowy Sącz, Poland
Faculty of Engineering, Czech University of Life Sciences Prague, 165 00 Praha-Suchdol, Czech Republic
References (39)
Show source-provided references
1. Chang, H.C., Chang, C.H., Li, H.Y., and Wang, C.H. (2020). Biomechanical analysis of the press-fit effect in a conical Morse taper implant system by using an in vitro experimental test and finite element analysis. J. Prosthet. Dent.
2. Energy efficiency economics of conversion of biogas from the fermentation of sewage sludge to biomethane as a fuel for automotive vehicles
3. Ciuła, J., Kozik, V., Generowicz, A., Gaska, K., Bak, A., Paździor, M., and Barbusiński, K. (2020). Emission and Neutralization of Methane from a Municipal Landfill-Parametric Analysis. Energies, 13.10.3390/en13236254 ↗
4. Gaska, K., Generowicz, A., Lobur, M., Jaworski, N., Ciuła, J., and Mzyk, T. (2019, January 22–26). Optimization of Biological Wastewater Treatment Process by Hierarchical Adaptive Control. Proceedings of the 2019 IEEE 15th International Conference on the Perspective Technologies and Methods in MEMS Design, MEMSTECH 2019, Polyana, Ukraine.10.1109/MEMSTECH.2019.8817382 ↗
5. Simplified Lamé’s equations to determine contact pressure and hoop stress in thin-walled press-fits10.1016/j.tws.2019.02.008 ↗
6. A study on the experimental investigation of low frequency vibration wave assisted disassembly of press-fit joints10.1016/j.jmapro.2019.11.014 ↗
7. Experiments on crack propagation and threshold at defects in press-fits of railway axles10.1016/j.prostr.2017.11.116 ↗
8. Dependability characteristics—Indicators for maintenance performance measurement of manufacturing technology
9. Mechanical behavior investigation of press-fit connector based on finite element simulation and its reliability evaluation10.1016/j.microrel.2020.114010 ↗
10. An analytical design method of thin, isotropic press-fit retention sleeve for surface-mounted permanent magnet drives10.1080/15397734.2018.1480965 ↗
11. Prediction of Pressing Quality for Press-Fit Assembly Based on Press-Fit Curve and Maximum Press-Mounting Force10.1155/2015/823019 ↗
12. Alpha power Weibull distribution: Properties and applications10.1080/03610926.2016.1231816 ↗
13. The machining process and multi-sensor measurements of the friction components of total hip joint prosthesis
14. Experimental investigation of tool wear and its effect on TiSiN-coated ball-end mill geometry in high-speed milling10.1007/s00170-019-04165-4 ↗
15. An investigation on microstructure and milling performance of arc-evaporated TiSin/AlTiN film10.1016/j.tsf.2020.138243 ↗
16. Effects of Ti target current on properties of TiSiN coatings10.1080/02670844.2015.1125408 ↗
17. Effects of an annular groove formed on contact surface on fretting wear between inner ring and backing ring of railway axle journal bearings10.1016/j.engfailanal.2020.105210 ↗
18. Influence of substrate bias on the scratch, wear and indentation response of TiSiN nanocomposite coatings10.1016/j.surfcoat.2021.127687 ↗
19. Preventive maintenance models—Higher operational reliability
20. Analysis of the stress gradient effect in fretting-fatigue through nonlocal intensity factors10.1016/j.ijfatigue.2015.02.009 ↗
21. Effects of fretting wear process on fatigue crack propagation and life assessment10.1016/j.triboint.2020.106787 ↗
22. The reliability function and mean time to failure respective to the exponential failure rate on the example of dams reliability
23. Reliability analysis of diesel locomotive series SM48
24. Analysis of reliability of the treatment plant bioblok PS-50 using the method of Weibull
25. Field data analysis in reliability testing of technical objects
26. Reliability functions of low voltage electrical connections made of bare wires, insulated ones and cables
27. Failure analysis of the elements of a forced-in joint operating in rotational bending conditions10.1016/j.engfailanal.2020.104864 ↗
28. The influence of selected PVD coatings on fretting wear in a clamped joint based on the example of a rail vehicle wheel set10.17531/ein.2018.1.1 ↗
29. Hady, H., Hammood, A.S., and Thair, L. (2021). The role of surface roughness during fretting corrosion of 316L stainless steel. Mater. Today Proc.10.1016/j.matpr.2020.12.323 ↗
30. The multi-scale analysis of ceramic surface topography created in abrasive machining process
31. An exploration of debris types and their influence on wear rates in fretting10.1016/j.wear.2020.203252 ↗
32. Fretting wear simulation in a clamped joint based on the example of a rail vehicle wheel set10.1016/j.wear.2018.12.083 ↗
33. Interface enhanced mechanical and thermal properties of TiSiN/TiAlN multilayers10.1016/j.jallcom.2020.158571 ↗
34. Machno, M. (2019). Impact of process parameters on the quality of deep holes drilled in Inconel 718 using EDD. Materials, 14.10.3390/ma12142298 ↗
35. Machno, M., Bogucki, R., Szkoda, M., and Bizoń, W. (2020). Impact of the deionized water on making high aspect ratio holes in the Inconel 718 alloy with the use of electrical discharge drilling. Materials, 13.10.3390/ma13061476 ↗
36. Fretting wear-induced evolution of surface damage in press-fitted shaft10.1016/j.wear.2017.05.014 ↗
37. Effect of plastic deformation and fretting wear on the fretting fatigue of scaled railway axles10.1016/j.ijfatigue.2019.105371 ↗
38. Fretting wear in selected elements of rail vehicles
39. Analysis of the application of ZrN coatings for the mitigation of the development of fretting wear processes at the surfaces of push fit joint elements10.1177/1350650119875067 ↗