journal article·2020-09-30Open access

Theoretical Study of the Reverse Roll Coating of Non-Isothermal Magnetohydrodynamics Viscoplastic Fluid

Fateh Ali, Yanren Hou, Muhammad Zahid, Muhammad Afzal Rana

Coatings· Volume 10· Issue 10

Abstract

This article describes the development of a mathematical model of the reverse roll coating of a thin film for an incompressible non-isothermal magnetohydrodynamics (MHD) viscoplastic fluid as it passes through a small gap between two rolls rotating reversely. The equations of motion required for the fluid added to the web are constructed and simplified using the lubrication approximation theory (LAT). Analytical results are obtained for the velocity profile, pressure gradient, and temperature distribution. The pressure distributions and flow rate are calculated numerically using the trapezoidal rule and regular false position method, respectively. Some of these results are presented graphically, while others are shown in a tabular form. From the present analysis, it has been observed that the magnitude of pressure distributions increases by increasing the value of the involved parameters. It is worth mentioning that the velocities ratio and Brickman’s number are controlling parameters for the temperature distributions. The results indicate the strong effectiveness of the viscoplastic parameter and velocities ratio for the velocity and pressure distributions. It is also concluded that the coating of Casson material has been remarkably affected by the magnetohydrodynamics effects.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Nanofluid Flow and Heat Transfer · Rheology and Fluid Dynamics Studies · Fluid Dynamics and Thin Films

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Mathematics & Statistics, Xi’an Jiaotong University, Xi’an 710049, Shaanxi, China

Department of Mathematics, COMSATS University Islamabad, Abbottabad Campus, Abbottabad 22060, Pakistan

Department of Mathematics & Statistics, Riphah International University, Sector I-14, Islamabad 44000, Pakistan

Funding

Natural Science Foundation of China (NSFC)

References (30)

Show source-provided references
1. Systematic study of coating systems with two rotating rolls
2. Numerical analysis of the forward roll coating of a rabinowitsch fluid10.1177/8756087919887216 ↗
3. Mathematical analysis of a non-newtonian polymer in the forward roll coating process10.1515/polyeng-2019-0297 ↗
4. Ribbing instability of a two-roll coater: Newtonian fluids10.1080/00986448008935954 ↗
5. Stability of symmetric film-splitting between counter-rotating cylinders10.1017/S0022112090000490 ↗
6. Numerical study of transient instabilities in reverse-roller coating flows10.1108/09615530210433314 ↗
7. Mathematical models for coating processes10.1017/S0022112082001700 ↗
8. Reverse roll-coating flow: A computational investigation towards high-speed defect free coating10.1007/s11043-012-9204-y ↗
9. Computations of coating windows for reverse roll coating of liquid films10.1007/s11998-020-00328-1 ↗
10. Rheometry of paints with regard to roll coating process10.1122/1.550656 ↗
11. Zafar, M., Rana, M.A., Zahid, M., and Ahmad, B. (2019). Mathematical analysis of the coating process over a porous web lubricated with upper-convected Maxwell fluid. Coatings, 9.10.20944/preprints201905.0156.v1 ↗
13. Roll-over-web coating of pseudoplastic and viscoplastic sheets using the lubrication approximation10.1177/8756087905059963 ↗
14. Modelling polymeric flows in reverse roll coating processes with dynamic wetting lines and air-entrainment: FENE and PTT solutions10.1016/j.jnnfm.2014.09.013 ↗
15. Echendu, S.O.S., Tamaddon-Jahromi, H.R., and Webster, M.F. (2013). Modelling reverse roll coating flow with dynamic wetting lines and inelastic shear thinning fluids. Appl. Rheol., 23.
16. Mathematical analysis of roll coating process by using couple stress fluid10.1166/jon.2019.1723 ↗
17. Roll coating of purely viscous liquids10.1016/0009-2509(81)85025-7 ↗
18. Theoretical and experimental studies of the fluid dynamics of a two-roll coater10.1021/i160069a009 ↗
19. Meniscus shape experiments in forward roll coating10.1063/1.868644 ↗
20. A semi-empirical model of the forward roll coating flow of Newtonian fluids10.1016/0009-2509(81)85024-5 ↗
21. The flow of thin liquid films between rollers10.1017/S0022112061000846 ↗
22. Reverse roll coating of viscous and viscoelastic liquids10.1021/i100001a012 ↗
23. Between-rolls metering coating technique—A theoretical and experimental study
24. The fluid dynamics of reverse roll coating10.1002/aic.690360202 ↗
25. Hypothesis on the mechanism of ink splitting during printing
26. The splitting of a water film between rotating rolls
27. Roll coating analysis of a third grade fluid10.1177/8756087916628326 ↗
28. Roll coating analysis of a second-grade material10.1177/8756087917707558 ↗
29. Heat transfer of MHD non-Newtonian Casson fluid flow between two rotating cylinders
30. Shercliff, J.A. (1965). Textbook of Magnetohydrodynamics, Pergamon Press.