The Effect of Sintering Temperature on Vickers Microhardness and Flexural Strength of Translucent Multi-Layered Zirconia Dental Materials

This study evaluated the effects of the sintering temperature on Vickers microhardness and three-point flexural strength values of two multi-layered zirconia materials. Multi-layered zirconia systems with four distinct layers were selected: DD cube ONE ML (4Y-TZP) and DD cubeX2 ML (5Y-TZP). In total, 96 plate-shaped A2-shade specimens were obtained using individual layers of these two zirconia materials. The individual layers were then divided equally into batches with three different sintering temperatures (1300, 1450, and 1600 °C), and the Vickers microhardness was assessed. Another group of 72 bar-shaped specimens was prepared from the same materials. These were similarly divided into three different sintering temperatures, and the flexural strength was assessed. SEM was used to conduct fractographic analyses. The data were analyzed using SPSS 24.0 software with a p-value < 0.05. The microhardness and flexural strength of 4Y-TZP were higher than those of the 5Y-TZP at all the sintering temperatures. A significant difference was found in the microhardness and flexural strength values between groups sintered at different sintering temperatures (p < 0.05). The highest microhardness and flexural strength values were found at 1450 °C (p < 0.05). The microhardness values of different layers were not significantly different (p > 0.05). The sintering temperature and type of ceramic material significantly affected the microhardness and flexural strength. However, the layers did not significantly affect the microhardness.