journal article·2020-04-10Open access

Fabrication of Zinc Substrate Encapsulated by Fluoropolyurethane and Its Drag-Reduction Enhancement by Chemical Etching

Yuanzhe Li, Zhe Cui, Qiucheng Zhu, Srikanth Narasimalu, Zhili Dong

Coatings· Volume 10· Issue 4

Abstract

A fluoropolyurethane-encapsulated process was designed to rapidly fabricate low-flow resistance surfaces on the zinc substrate. For the further enhancement of the drag-reduction effect, Cu2+-assisted chemical etching was introduced during the fabrication process, and its surface morphology, wettability, and flow-resistance properties in a microchannel were also studied. It is indicated that the zinc substrate with a micro-nanoscale roughness obtained by Cu2+-assisted nitric acid etching was superhydrophilic. However, after the etched zinc substrate is encapsulated with fluoropolyurethane, the superhydrophobic wettability can be obtained with a contact angle of 154.8° ± 2.5° and a rolling angle of less than 10°. As this newly fabricated surface was placed into a non-standard design microchannel, it was found that with the increase of Reynolds number, the drag-reduction rate of the superhydrophobic surface remained basically unchanged at 4.0% compared with the original zinc substrate. Furthermore, the prepared superhydrophobic surfaces exhibited outstanding reliability in most liquids.
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Research context

OpenAlex topics: Surface Modification and Superhydrophobicity · Fluid Dynamics and Heat Transfer · Fluid Dynamics and Thin Films

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Materials Science & Engineering, Nanyang Technological University, Singapore 639798, Singapore

Department of Materials Science and Engineering, Zhengzhou University, Zhengzhou 450001, China

School of Chemical Engineering, Sichuan University, Chengdu 610065, China

Energy Research Institute @ NTU (ERI@N), CleanTech One, Singapore 637141, Singapore

Funding

Ministry of Education - Singapore

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