journal article·2018-03-15Open access

Evolution of the Three-Dimensional Structure and Growth Model of Plasma Electrolytic Oxidation Coatings on 1060 Aluminum Alloy

Xiaohui Liu, Shuaixing Wang, Nan Du, Xinyi Li, Qing Zhao

Coatings· Volume 8· Issue 3

Abstract

A deeper understanding of plasma electrolytic oxidation (PEO) can in turn shed light on the evolution of coating structures during such oxidation processes. Here, a three-dimensional (3D) structure of PEO coating was investigated based on the morphologies at different locations in a PEO coating and on the elemental distribution along certain sections. The coating surface was dominated by a crater- or pancake-like structure of alumina surrounded by Si-rich nodules. A barrier layer with a thickness of ~1 μm consisting of clustered cells was present at the aluminum/coating interface. As the coating thickened, the PEO coating gradually evolved into a distinct three-layer structure, which included a barrier layer, an internal structure with numerous closed holes, and an outer layer with a rough surface. During the PEO process, molten zones formed along with the plasma discharges. The volume and lifetime of the molten zones changed with oxidation time. The diversities of cooling rates around the molten zones resulted in structural differences along a certain section of the coating. A growth and discharge model of PEO coatings was established based on the 3D structure of the particular coating studied herein.
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Research context

OpenAlex topics: Magnesium Alloys: Properties and Applications · Corrosion Behavior and Inhibition · Aluminum Alloy Microstructure Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

National Defense Key Discipline Laboratory of Light Alloy Processing Science and Technology, Nanchang Hangkong University, Nanchang 330063, China

Corrosion and Protection Center, University of Science and Technology Beijing, Beijing 100083, China

Funding

National Natural Science Foundation of China · Natural Science Foundation of Jiangxi Province

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