Mechanical Equilibrium Dynamics Controlling Wetting State Transition at Low-Temperature Superhydrophobic Array-Microstructure Surfaces

Superhydrophobic materials are significant for engineering applications in the anti-icing field because of their non-wetting property. The interface physical mechanisms of non-wetting properties are important to promote real applications of superhydrophobic surfaces, especially under low-temperature conditions. Here, we found that low temperature could induce the wetting state transition from a Cassie–Baxter state to a Wenzel state. This transition occurred at 14 °C (and 2 °C) on superhydrophobic surfaces with pillar heights of 250 μm (and 300 μm). As a consequence, the driving-force of the Cassie-Wenzel (C-W) wetting transition was induced by the contraction of air pockets on cooling, and the pressure of air pockets supporting the droplet decreased with the contraction degree. Decreasing the pressure of air pockets broke the mechanical equilibrium at the solid–liquid contact interface, and the continuous contraction overcame the resistance in the C-W wetting transition. Based on the analysis of work against resistance in the C-W wetting transition, lower C-W wetting transition temperature was mainly attributed to a higher pillar, which produced more work against resistance to require more energy. This energy was directly reflected by the energy required for continuous contraction of air pockets. Superhydrophobic surfaces with higher pillar structure remain stable non-wetting property at low-temperature conditions. This work provides theoretical support for the application of superhydrophobic materials in low-temperature environments.