journal article·2017-11-13Open access

Effect of Microstructure on the Thermal Conductivity of Plasma Sprayed Y2O3 Stabilized Zirconia (8% YSZ)

Ningning Hu, Matiullah Khan, Yongzhe Wang, Xuemei Song, Chucheng Lin, Chengkang Chang, Yi Zeng

Coatings· Volume 7· Issue 11

Abstract

In this paper, the effect of microstructure on the thermal conductivity of plasma-sprayed Y2O3 stabilized ZrO2 (YSZ) thermal barrier coatings (TBCs) is investigated. Nine freestanding samples deposited on aluminum alloys are studied. Cross-section morphology such as pores, cracks, m-phase content, grain boundary density of the coated samples are examined by scanning electron microscopy (SEM) and electron back-scattered diffraction (EBSD). Multiple linear regressions are used to develop quantitative models that describe the relationship between the particle parameters, m-phase content and features of the microstructure such as porosity, crack-porosity, and the length density of small and big angle-cracks. Moreover, the relationship between the microstructure and thermal conductivity is investigated. Results reveal that the thermal conductivity of the coating is mainly determined by the microstructure and grain boundary density at room temperature (25 °C), and by the length density of big-angle-crack, monoclinic phase content and grain boundary density at high temperature (1200 °C).
Source: crossref · Quality: baseline

Research context

OpenAlex topics: High-Temperature Coating Behaviors · Particle Dynamics in Fluid Flows · Nuclear Materials and Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Materials Science and Engineering, Shanghai Institute of Technology, Shanghai 201418, China

The State Key Lab of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050, China

Department of Physics, Kohat University of Science and Technology, Kohat 26000, Pakistan

References (27)

Show source-provided references
1. Technical and economical aspects of current thermal barrier coating systems for gas turbine engines by thermal spray and EBPVD: A Review10.1007/s11666-007-9148-y ↗
2. Ceramic thermal barrier coatings for cooled turbines10.2514/3.58805 ↗
3. Correlations between microstructure and mechanical properties of air plasma-sprayed thermal barrier coatings exposed to a high temperature10.1111/jace.12621 ↗
4. Effects of thickness on thermal and mechanical properties of air-plasma sprayed thermal barrier coatings10.4028/www.scientific.net/MSF.658.372 ↗
5. Experiments and modeling of rapid solidification of plasma-sprayed yttria-stabilized zirconia10.1016/j.actamat.2009.08.023 ↗
6. Microstructure-thermal conductivity relationships for plasma-sprayed yttria-stabilized zirconia coatings10.1111/j.1551-2916.2008.02476.x ↗
7. Effect of particle in-flight behavior on the composition of thermal barrier coatings10.1016/j.apsusc.2013.09.045 ↗
8. The effect of particle size and morphology on the in-flight behavior of particles during high-velocity oxyfuel thermal spraying10.1007/s11663-001-0037-3 ↗
9. Influence of impurity content and porosity of plasma-sprayed yttria-stabilized zirconia layers on the sintering behaviour10.1016/S0257-8972(01)01269-5 ↗
10. A novel low-thermal-conductivity plasma-sprayed thermal barrier coating controlled by large-pores10.1016/j.surfcoat.2015.11.022 ↗
11. Effect of melting state on the thermal shock resistance and thermal conductivity of APS ZrO2–7.5 wt % Y2O3, coatings10.1016/j.surfcoat.2015.03.011 ↗
12. Effects of defects on the effective thermal conductivity of thermal barrier coatings10.1016/j.apm.2011.08.018 ↗
13. The effect of grain size, porosity and yttria content on the thermal conductivity of nanocrystalline zirconia10.1016/S1359-6462(98)00290-5 ↗
14. Assessing process and coating reliability through monitoring of process and design relevant coating properties10.1007/s11666-009-9467-2 ↗
15. Effect of in-flight particle velocity on the performance of plasma-sprayed YSZ electrolyte coating for solid oxide fuel cells10.1016/j.surfcoat.2007.09.037 ↗
16. Grain-size-dependent thermal conductivity of nanocrystalline yttria-stabilized zirconia films grown by metal-organic chemical vapor deposition10.1063/1.1289803 ↗
17. The grain size and temperature dependence of the thermal conductivity of polycrystalline, tetragonal yttria-stabilized zirconia10.1063/1.3593383 ↗
18. Grain-size-dependent transformation behavior in polycrystalline tetragonal zirconia10.1111/j.1151-2916.1992.tb07832.x ↗
19. Thermal conductivity in suspension sprayed thermal barrier coatings: Modeling and experiments10.1007/s11666-016-0503-8 ↗
20. Modeling of thermal properties and failure of thermal barrier coatings with the use of finite element methods: A review10.1016/j.jeurceramsoc.2015.12.038 ↗
21. A 3D finite-difference model for the effective thermal conductivity of thermal barrier coatings produced by plasma spraying10.1016/j.ijthermalsci.2012.09.008 ↗
22. Fox, E.B., Visser, A.E., and Bridges, N.J. (2014). Nanoparticle Enhanced Ionic Liquid Heat Transfer Fluids. (20130068994 A1), U.S. Patent.
23. Touloukian, Y.S., and Bucco, E.H. (1970). Thermophysical Properties of Matter—the TPRC Data Series. Volume 5. Specific Heat—Nonmetallic Solids, Springer.
24. Environmental degradation of thermal-barrier coatings by molten deposits10.1557/mrs.2012.230 ↗
25. Growth modes for monoclinic yttria-stabilized zirconia during the martensitic transformation10.1111/jace.15004 ↗
26. Atmospheric plasma sprayed thick thermal barrier coatings with high segmentation crack density10.1016/j.surfcoat.2004.01.002 ↗
27. Quantitative analysis of the relationship between microstructures and thermal conductivity for YSZ coatings10.1007/s11666-017-0542-9 ↗