journal article·2017-07-09Open access

Influence of Process Parameters on High Velocity Oxy-Fuel Sprayed Cr3C2-25%NiCr Coatings

Mingxiang Xie, Yue Lin, Peng Ke, Shuoyu Wang, Shihong Zhang, Zhicheng Zhen, Liangshui Ge

Coatings· Volume 7· Issue 7

Abstract

In this work, the Cr3C2-25% NiCr powder was deposited on stainless steel with different combustion pressures and powder feed rates using HVOF technique. The microstructure, porosity, micro-hardness, indentation fracture toughness, adhesion strength, and wear resistance at 500 °C of the coatings were investigated. The results showed that HVOF sprayed Cr3C2-25% NiCr coatings possessed low porosity, high micro-hardness, and enough adhesion strength. The powder feed rate had obvious effect on porosity, micro-hardness and indention fracture toughness of the coatings, and the coating sprayed under the powder feed rate of 33.5 g/min possessed the optimal performance. The wear tests illustrated that the HVOF sprayed Cr3C2-25NiCr coating possessed good wear resistance at the temperature of 500 °C, in which the coating sprayed at the powder feed rate of 33.5 g/min had the best wear resistance due to its dense structure and enough fracture toughness.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: High-Temperature Coating Behaviors · Advanced materials and composites · Metal and Thin Film Mechanics

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Maanshan Ma Steel Surface Engineering Technology Co. Ltd., Maanshan 243000, China

Research Center of Modern Surface & Interface Engineering, Anhui University of Technology, Maanshan 243002, China

School of Materials Science and Engineering, Anhui University of Technology, Maanshan 243002, China

Funding

National Science Foundation of China · Key Technology Program of Anhui Province

References (29)

Show source-provided references
1. High-temperature corrosion studies of HVOF-sprayed Cr3C2-NiCr coating on SAE-347H boiler steel10.1007/s11666-009-9371-9 ↗
2. Thermal stability of nanostructured Cr3C2-NiCr coatings10.1361/105996301770349385 ↗
3. Tribological properties of rare earth oxide added Cr3C2-NiCr coatings10.1016/j.apsusc.2006.09.040 ↗
4. Dominant effect of carbide rebounding on the carbon loss during high velocity oxy-fuel spraying of Cr3C2-NiCr10.1016/S0040-6090(02)00708-3 ↗
5. Influence of HVOF parameters on the corrosion and wear resistance of WC-Co coatings sprayed on AA7050 T710.1016/j.surfcoat.2008.04.055 ↗
6. Microstructure and wear resistance enhancement of cast steel rolls by laser surface alloying NiCr–Cr3C210.1016/j.matdes.2010.01.021 ↗
7. Microstructural Characteristics and Tribological Behavior of HVOF-Sprayed Novel Fe-Based Alloy Coatings10.3390/coatings4010098 ↗
8. Investigation of HVOF Thermal sprayed Cr3C2-NiCr Cermet Carbide Coatings on Erosive Performance of AISI 316 Molybdenum steel10.1016/j.mspro.2014.07.308 ↗
9. Microstructure and cavitation-silt erosion behavior of high-velocity oxygen-fuel (HVOF) sprayed Cr3C2-NiCr coating10.1016/j.surfcoat.2013.03.020 ↗
10. Optimizing HVOF spray process parameters to attain minimum porosity and maximum hardness in WC-10Co-4Cr coatings10.1016/j.surfcoat.2014.03.022 ↗
11. The parameters optimization and abrasion wear mechanism of liquid fuel HVOF sprayed bimodal WC-12Co coating10.1016/j.surfcoat.2011.09.071 ↗
12. Fukumoto, H. (1995, January 22–26). The application of cermet coating on piston ring by HVOF. Proceedings of the 14th International Thermal Spray Conference, Kobe, Japan.
13. Tribological behaviour of HVOF sprayed near-nanostructured and microstructured WC-17wt %Co coatings10.1016/j.surfcoat.2011.07.075 ↗
14. A study on powder mixing for high fracture toughness and wear resistance of WC-Co-Cr coatings sprayed by HVOF10.1016/j.surfcoat.2009.12.014 ↗
15. Microstructural characterization and abrasive wear performance of HVOF sprayed Cr3C2–NiCr coating10.1016/j.surfcoat.2005.10.005 ↗
16. The effects of fuel chemistry and feedstock powder structure on the mechanical and tribological properties of HVOF thermal-sprayed WC–Co coatings with very fine structures10.1016/S0257-8972(03)00242-1 ↗
17. (1999). ASTM C 633-79 Standard Test Method for Adhesion or Cohesion Strength of Thermal Spray Coatings, ASTM International.
18. Characterisation of HVOF sprayed Cr3C2-50 (Ni20Cr) coating and the influence of binder properties on solid particle erosion behavior10.1016/j.surfcoat.2010.04.069 ↗
19. Structure and wear behaviour of HVOF sprayed Cr3C2-NiCr and WC–Co coatings10.1016/S0261-3069(03)00059-1 ↗
20. Sliding Wear Behaviour of Thermally Sprayed 75/25 Cr3C2-NiCr Wear Resistant Coatings10.1016/0043-1648(96)06983-9 ↗
21. Vuoristo, P., Niemi, K., Makela, A., and Mantyla, T. (1993, January 4–8). Abrasion Wear Resistance of Detonation Gun Sprayed Carbide Coatings. Proceedings of the 7th International Metallurgy and Materials Congress, Ankara, Turkey.
22. Microstructure and Mechanical Properties of HVOF Sprayed Nanocrystalline Cr3C2–25 (Ni20Cr) Coating10.1361/105996306X124374 ↗
23. Assessment of microstructural and mechanical properties of HVOF sprayed WC-based cermet coatings for a roller cylinder10.1016/j.surfcoat.2005.02.158 ↗
24. Modification of surfaces of polymers by ion bombardment for improvement of mechanical properties10.1016/0257-8972(91)90228-O ↗
25. Comparative Study of WC-Cermet Coatings Sprayed via the HVOF and the HVAF Process10.1361/105996398770350954 ↗
26. Abrasive wear behaviour of WC–CoCr and Cr3C2–20(NiCr) deposited by HVOF and detonation spray processes10.1016/j.surfcoat.2004.10.136 ↗
27. Nanoindentation: Unload-to-load work ratio analysis in amorphous carbon films for mechanical properties10.1016/j.surfcoat.2009.11.002 ↗
28. Work of indentation methods for determining copper film hardness10.1016/j.surfcoat.2004.02.003 ↗
29. Elastic and plastic energies in sputtered multilayered TiaTiN films estimated by nanoindentation10.1016/S0257-8972(99)00670-2 ↗