journal article·2019-06-17Open access

Numerical Simulation of Thermal Evolution and Solidification Behavior of Laser Cladding AlSiTiNi Composite Coatings

Chonggui Li, Chuanming Liu, Shuai Li, Zhe Zhang, Ming Zeng, Feifei Wang, Jinqian Wang, Yajun Guo

Coatings· Volume 9· Issue 6

Abstract

In order to better understand how a high energy input and a fast cooling rate affect the geometric morphology and microstructure of laser cladding aluminum composite coatings, a three-dimensional (3D) transient finite element model (FEM) has been established to study the temperature field evolution during laser cladding of AlSiTiNi coatings on a 304 stainless steel substrate. In this model, a planar Gauss heat source and a temperature selection judgment mechanism are used to simulate the melting and solidification process as well as the geometric morphology of the laser cladding coatings. The differences in physical characteristics of the cladding materials before and after melting are considered. The results of thermal simulations, including temperature history, temperature gradient, and solidification rate, of the laser cladding coatings are investigated. Corresponding experiments, conducted using an IPG-YLS-5000 fiber laser, are used to verify the simulation results. The experimental observations agree well with the theoretical predictions, which indicates that the established model is valid.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Additive Manufacturing Materials and Processes · High Entropy Alloys Studies · Intermetallics and Advanced Alloy Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620, China

Research Center for Advanced Manufacturing, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75205, USA

Funding

National Natural Science Foundation of China · Shanghai Local Universities Capacity Building Project of Science and Technology Innovation Action Program

References (38)

Show source-provided references
1. Effect of selective laser melting (SLM) process parameters on microstructure and mechanical properties of 316L austenitic stainless steel10.1016/j.jmatprotec.2017.05.042 ↗
2. Wear resistance of machine tools’ bionic linear rolling guides by laser cladding10.1016/j.optlastec.2016.12.015 ↗
3. A comparison on metallurgical behaviors of 316L stainless steel by selective laser melting and laser cladding deposition10.1016/j.msea.2016.12.112 ↗
4. Effects of Ti addition on microstructure homogenization and wear resistance of wide-band laser clad Ni60/WC composite coatings10.1016/j.ijrmhm.2016.11.002 ↗
5. Microstructure of laser cladded carbide reinforced Inconel 625 alloy for turbine blade application10.1016/j.ceramint.2017.03.194 ↗
6. Microstructure, microhardness and corrosion resistance of NiCrBSi coatings under electromagnetic field auxiliary laser cladding10.1016/j.surfcoat.2018.11.034 ↗
7. Silica coated titanium using laser engineered net shaping for enhanced wear resistance
8. Corrosion and wear behavior of laser cladded Ni–WC coatings10.1016/j.surfcoat.2015.06.039 ↗
9. High-temperature wear and oxidation behaviors of TiNi/Ti2Ni matrix composite coatings with TaC addition prepared on Ti6Al4V by laser cladding10.1016/j.apsusc.2017.01.118 ↗
10. Effect of rare-earth on friction and wear properties of laser cladding Ni-based coatings on 6063Al10.1016/j.jallcom.2017.08.101 ↗
11. Simulation study on laser cladding on preplaced powder layer with a tailored laser heat source10.1016/j.optlastec.2012.09.014 ↗
12. Improving wear resistance of 304 stainless steel reinforced AA7075 aluminum matrix composite by micro-arc oxidation10.1016/j.surfcoat.2019.04.029 ↗
13. Laser cladding of aluminium on AISI 304 stainless steel with high-power diode lasers10.1016/j.surfcoat.2014.05.039 ↗
14. Microstructure and properties of laser-cladded bimodal composite coatings derived by composition design10.1016/j.jallcom.2018.02.165 ↗
15. Microstructure prediction of selective laser melting AlSi10Mg using finite element analysis10.1016/j.matdes.2018.01.022 ↗
16. Characterization of high-current pulsed electron beam interaction with AISI 1045 Steel and the microstructure evolution10.1016/j.procir.2017.12.047 ↗
17. Effect of electric-magnetic compound field on the pore distribution in laser cladding process10.1016/j.optlastec.2018.06.037 ↗
18. Effects of TiC on the microstructure and properties of TiC/TiAl composite coating prepared by laser cladding10.1016/j.optlastec.2018.11.037 ↗
19. Thermal analyses for optimal scanning pattern evaluation in laser aided additive manufacturing10.1016/j.jmatprotec.2019.03.029 ↗
20. Elimination of voids by laser remelting during laser cladding Ni based alloy on gray cast iron10.1016/j.optlastec.2018.10.055 ↗
21. Formation and reduction of hydrogen porosity during selective laser melting of AlSi10Mg10.1016/j.jmatprotec.2015.02.013 ↗
22. Effect of the remelting scanning speed on the amorphous forming ability of Ni-based alloy using laser cladding plus a laser remelting process10.1016/j.surfcoat.2014.09.067 ↗
23. Numerical simulation and experimental analysis of wide-beam laser cladding10.1007/s00170-018-2740-0 ↗
24. Laser cladding of nanoparticle TiC ceramic powder: Effects of process parameters on the quality characteristics of the coatings and its prediction model10.1016/j.optlastec.2019.03.048 ↗
25. Relation of thermal behavior and microstructure evolution during multi-track laser melting deposition of Ni-based material10.1016/j.optlastec.2018.06.042 ↗
26. Study on the element segregation and Laves phase formation in the laser metal deposited IN718 superalloy by flat top laser and gaussian distribution laser
27. FEM modeling and experimental verification for dilution control in laser cladding10.1016/j.jmatprotec.2010.09.007 ↗
28. A FEM model for simulating temperature field in coaxial laser cladding of Ti6Al4V alloy using an inverse modeling approach10.1016/j.ijheatmasstransfer.2013.04.050 ↗
29. Multiphysics simulation of laser cladding process to study the effect of process parameters on clad geometry10.1016/j.protcy.2016.03.059 ↗
30. Study of residual stresses generated inside laser cladded plates using FEM and diffraction of synchrotron radiation10.1016/j.surfcoat.2009.11.037 ↗
31. Melt-solid interactions in laser cladding and laser casting10.1007/s11663-005-0059-3 ↗
32. 3D finite element analysis in the selective laser melting process10.2507/IJSIMM10(3)1.169 ↗
33. Contact thermal conductivity of a powder bed in selective laser sintering10.1016/S0017-9310(02)00370-8 ↗
34. Finite element based parametric study on the characterization of weld process moving heat source parameters in austenitic stainless steel10.1016/j.ijpvp.2017.09.001 ↗
35. Effect of WC addition on microstructure and tribological properties of bimodal aluminum composite coatings fabricated by laser surface alloying10.1016/j.matchemphys.2019.05.089 ↗
36. A new finite element model for welding heat sources10.1007/BF02667333 ↗
37. Numerical simulation of the thermal history multiple laser deposited layers10.1007/s00170-014-5961-x ↗
38. Laser cladding of 420 stainless steel with molybdenum on mild steel A36 by a high power direct diode laser10.1016/j.matdes.2016.07.114 ↗