journal article·2021-01-05Open access

Aluminide Thermal Barrier Coating for High Temperature Performance of MAR 247 Nickel Based Superalloy

Mateusz Kopec, Dominik Kukla, Xin Yuan, Wojciech Rejmer, Zbigniew L. Kowalewski, Cezary Senderowski

Coatings· Volume 11· Issue 1

Abstract

In this paper, mechanical properties of the as-received and aluminide layer coated MAR 247 nickel based superalloy were examined through creep and fatigue tests. The aluminide layer of 20 µm was obtained through the chemical vapor deposition (CVD) process in the hydrogen protective atmosphere for 8 h at the temperature of 1040 °C and internal pressure of 150 mbar. A microstructure of the layer was characterized using the scanning electron microscopy (SEM) and X-ray Energy Dispersive Spectroscopy (EDS). It was found that aluminide coating improve the high temperature fatigue performance of MAR247 nickel based superalloy at 900 °C significantly. The coated MAR 247 nickel based superalloy was characterized by the stress amplitude response ranging from 350 MPa to 520 MPa, which is twice as large as that for the uncoated alloy.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: High-Temperature Coating Behaviors · Nuclear Materials and Properties · High Temperature Alloys and Creep

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Institute of Fundamental Technological Research, Polish Academy of Sciences, Pawińskiego 5B, 02-106 Warszawa, Poland

Department of Mechanical Engineering, Imperial College London, London SW7 2AZ, UK

Department of Materials Technology and Machinery, University of Warmia and Mazury, Oczapowskiego 11 St., 10-719 Olsztyn, Poland

Funding

The National Centre for Research and Development

References (43)

Show source-provided references
1. High-temperature-strength nickel alloy
2. Fatigue of air supply manifold support rod in military jet engines10.1361/15298150418006 ↗
3. Progress in coatings for gas turbine airfoils10.1016/S0257-8972(98)00667-7 ↗
4. Reed, C.R. (2006). The Superalloys-Fundamentals and Applications, C.U.P.10.1017/CBO9780511541285 ↗
5. Microstructural aspects of the failure analysis of nickel base superalloys components10.1016/j.engfailanal.2004.09.010 ↗
6. Kaufman, M. (1984). Properties of cast Mar-M-247 for turbine blisk applications. Superalloys, 43–52.10.7449/1984/Superalloys_1984_43_52 ↗
7. Fritz, L.J., and Koster, W.P. (1977). Tensile and Creep Rupture Properties of (1) Uncoated and (2) Coated Engineering Alloys at Elevated Temperatures, NASA. NASA Technical Report; NAS CR-135138.
8. NCO Alloy IN-738 Technical Data, The International Nickel Company, Inc.. Available online: https://www.nickelinstitute.org/media/1709/in_738alloy_preliminarydata_497_.pdf.
9. Wee, S., Do, J., Kim, K., Lee, C., Seok, C., Choi, B.-G., Choi, Y., and Kim, W. (2020). Review on mechanical thermal properties of superalloys and thermal barrier coating used in gas turbines. Appl. Sci., 10.10.3390/app10165476 ↗
10. Application of high temperature corrosion-resistant materials and coatings under severe corrosive environment in waste-to-energy boilers10.1007/s11666-006-9012-5 ↗
11. Advances in corrosion-resistant thermal spray coatings for renewable energy power plants: Part II—Effect of environment and outlook10.1007/s11666-019-00939-0 ↗
12. Applications of Ni3Al based intermetallic alloys—Current stage and potential perceptivities10.3390/ma8052537 ↗
13. An overview of intermetallics research and application: Status of thermal spray coatings
14. Advances in processing of NiAl intermetallic alloys and composites for high temperature aerospace applications10.1016/j.paerosci.2015.09.003 ↗
15. Next generation thermal barrier coatings for the gas turbine industry10.1007/s11666-010-9593-x ↗
16. The effect of the aluminide coating on the thermal properties and oxidation resistance of Inconel 625 Ni-base superalloy10.4028/www.scientific.net/SSP.227.313 ↗
17. Gdoutos, E.E. (2006). Low cycle fatigue and fracture of a coated superalloy CMSX-4. Fracture of Nano and Engineering Materials and Structures, Springer.10.1007/1-4020-4972-2 ↗
18. High-temperature strength of Ni-base superalloy coatings10.1016/S1468-6996(00)00022-X ↗
19. High temperature low cycle fatigue10.1007/BF02747287 ↗
20. The effect of protective coatings on the high temperature properties of a gamma prime-strengthened Ni-base superalloy10.1007/BF02644405 ↗
21. Influence of protective coatings on the mechanical properties of CMSX-2 and Cotac 78410.1016/0025-5416(87)90093-0 ↗
22. Corrosion behaviour of boiler steels, coatings and welds in flue gas environments10.1002/maco.200804117 ↗
23. Kochmańska, A., and Garbiak, M. (2011). High-temperature diffusion barrier for Ni–Cr Cast Steel. Defect Diffus. Forum., 595–600.10.4028/www.scientific.net/DDF.312-315.595 ↗
24. Low-temperature formation and oxidation resistance of ultrafine aluminide coatings on Ni-base superalloy10.1016/j.surfcoat.2009.02.127 ↗
25. Isothermal oxidation and hot corrosion behaviors of diffusion aluminide coatings deposited by chemical vapor deposition10.1016/j.jallcom.2015.01.227 ↗
26. The aluminizing and Al–Si codeposition on AISI HP alloy and the evaluation of their carburizing resistance10.1016/S0921-5093(03)00262-4 ↗
27. Microstructures, properties and high-temperature car-burization resistances of HVOF thermal sprayed NiAl intermetallic-based alloy coatings10.1016/j.surfcoat.2003.08.080 ↗
28. Functional properties of aluminide layer deposited on inconel 713 lc ni-based superalloy in the CVD process10.2478/v10172-011-0022-z ↗
29. Tensile properties and fracture behavior of nanocrystalline Ni3Al intermetallic foil10.1016/j.scriptamat.2006.03.062 ↗
30. Evolution of crystallographic texture and strain in a fine-grained Ni3Al (Zr, B) intermetallic alloy during cold rolling10.1016/j.acme.2014.04.011 ↗
31. Structure and properties of the aluminide coatings on the Inconel 625 superalloy10.1515/htmp-2014-0139 ↗
32. Apparent indentation size effect in a CVD aluminide coated Ni-base superalloy10.1016/S0257-8972(02)00604-7 ↗
33. Oxidation resistance of turbine blades made of ŻS6K superalloy after aluminizing by Low-Activity CVD and VPA Methods10.1007/s11665-016-2032-5 ↗
34. Kukla, D., Kopec, M., Kowalewski, Z.L., Politis, D.J., Jozwiak, S., and Senderowski, C. (2020). Thermal barrier stability and wear behavior of CVD deposited aluminide coatings for MAR 247 nickel superalloy. Materials, 12.10.3390/ma13173863 ↗
35. Measurement of Young’s modulus and Poisson’s ratio of thin coatings using impact excitation and depth-sensing indentation10.1063/1.1666980 ↗
36. ASTM E1876-99 (2001). Standard Test Method for Dynamic Young’s Modulus, Shear Modulus, and Poisson’s Ratio by Impulse Excitation of Vibration, ASTM International.
37. High-temperature low-cycle fatigue behaviour of HIP treated and untreated superalloy MAR-M24710.4149/km_2016_6_471 ↗
38. Corrigan, J., Launsbach, M.G., and Mihalisin, J.R. (2012). Nickel Base Superalloy and Single Crystal Castings. (8,241,560), U.S. Patent.
39. Microstructural aspects of fatigue in Ni-base superalloys10.1098/rsta.2014.0128 ↗
40. High cycle fatigue of nickel-based superalloy MAR-M 247 at high temperatures10.1016/j.proeng.2014.06.273 ↗
41. Mechanical properties of uncoated and aluminide-coated René 8010.1007/s11661-009-0046-4 ↗
42. Samal, S., Tyc, O., Heller, L., Šittner, P., Malik, M., Poddar, P., Catauro, M., and Blanco, I. (2020). Study of interfacial adhesion between nickel-titanium shape memory alloy and a polymer matrix by laser surface pattern. Appl. Sci., 10.10.3390/app10062172 ↗
43. Yuan, K., Peng, R., Li, X.-H., Johansson, L., Johansson, S., and Wang, Y. (2013, January 16–21). Creep fracture mechanism of polycrystalline Ni-based superalloy with diffusion coatings. Proceedings of the 13th International Conference on Fracture ICF13, Beijing, China. Available online: http://urn.kb.se/resolve?urn=urn:nbn:se:liu:diva-8949.