journal article·2019-05-30Open access

Influences of TiAlN Coating on Cutting Temperature during Orthogonal Machining H13 Hardened Steel

Guangchao Hao, Zhanqiang Liu, Xiaoliang Liang, Jinfu Zhao

Coatings· Volume 9· Issue 6

Abstract

TiAlN has been widely used in cutting tool coating due to its excellent mechanical and thermal performances. However, the research on the TiAlN coating effect on cutting temperature is not comprehensive enough. In this paper, the friction tests at elevated temperature and hard machining H13 hardened steel tests are conducted by using TiAlN coated tools and uncoated tools, respectively. The results of using TiAlN coated tools are compared with those from using uncoated tools. It is found that the coefficient of friction (COF) between TiAlN coated tool and H13 hardened steel is reduced to 0.63 at 800 °C. The COF value is 0.75 for uncoated tool. Under the same cutting conditions, the TiAlN coating shortens tool-chip contact length. The tangential cutting forces and cutting zone temperatures are decreased with smaller COF and shorter tool-chip contact length. Due to the lower thermal conductivities of TiAlN coating and the Al2O3 oxide layer formatted at tool rake face, the cutting heat conducted into cutting tool substrate was reduced. The cutting temperatures in TiAlN coated tool substrate are decreased by at least 10.68% in this study. The TiAlN coating reduces the cutting temperature by decreasing the cutting heat generation and conduction.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Metal and Thin Film Mechanics · Metal Alloys Wear and Properties · Advanced machining processes and optimization

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Mechanical Engineering, Shandong University, Jinan 250061, China

Key Laboratory of High Efficiency and Clean Mechanical Manufacture of MOE/Key National, Demonstration Center for Experimental Mechanical Engineering Education, Jinan 250061, China

Funding

National Science Foundation · Taishan Scholar Foundation of Shandong Province · National Key Research and Development Program of China

References (37)

Show source-provided references
1. The influence of age-hardening on turning and milling performance of Ti–Al–N coated inserts10.1016/j.surfcoat.2008.05.036 ↗
2. A comparative research on physical and mechanical properties of (Ti,Al)N and (Cr,Al)N PVD coatings with high Al content10.1016/j.ijrmhm.2006.11.006 ↗
3. Compositional and structural evolution of sputtered Ti–Al–N10.1016/j.tsf.2009.04.056 ↗
4. Effect of tool/chip contact length on orthogonal turning performance
5. Single layer and multilayer wear resistant coatings of (Ti, Al) N: A review10.1016/S0921-5093(02)00259-9 ↗
6. Tribological and thermal functions of cutting tool coatings10.1016/j.surfcoat.2003.11.027 ↗
7. Thermal stability and oxidation resistance of Ti–Al–N coatings10.1016/j.surfcoat.2011.12.028 ↗
8. Heat generation and temperature prediction in metal cutting: A review and implications for high speed machining10.1016/j.ijmachtools.2005.07.024 ↗
9. Determination of friction in metal cutting with tool wear and flank face effects10.1016/j.wear.2014.05.003 ↗
10. Analytical and experimental investigation of rake contact and friction behavior in metal cutting10.1016/j.ijmachtools.2009.05.005 ↗
11. Hybrid modelling of sliding-sticking zones at the tool-chip interface under dry machining and tool wear analysis10.1016/j.wear.2011.05.001 ↗
12. Influence of cutting tool coatings on the tribological phenomena at the tool-chip interface in orthogonal dry turning10.1016/j.surfcoat.2005.05.032 ↗
13. An effective cutting tool thermal conductivity based model for tool-chip contact in machining with multi-layer coated cutting tools10.1081/MST-120016254 ↗
14. A computational approach to evaluate temperature and heat partition in machining with multilayer coated tools10.1016/S0890-6955(03)00160-3 ↗
15. Critical design factors for multi-layer coating systems that influence heat partition in the secondary shear deformation zone and machining performance10.1177/0954405412439370 ↗
16. Abrasive wear behavior under metal cutting conditions10.1016/j.wear.2017.01.065 ↗
17. Friction behaviour of heat isolating coatings in machining: Mechanical, thermal and energy-based considerations10.1016/S0890-6955(02)00169-4 ↗
18. Comparison of tribological behaviours of AlCrN and TiAlN coatings-Deposited by physical vapor deposition10.1016/j.wear.2007.01.051 ↗
19. Tribological oxidation behaviour of PVD hard coatings10.1016/j.triboint.2009.04.026 ↗
20. Friction and wear properties of TiN, TiAlN, AlTiN and CrAlN PVD nitride coatings10.1016/j.ijrmhm.2011.09.010 ↗
21. Orthogonal cutting of hardened AISI D2 steel with TiAlN-coated inserts-simulations and experiments10.1007/s00170-012-4122-3 ↗
22. Investigation of the tool-chip contact length in metal cutting10.1016/0020-7357(70)90001-6 ↗
23. The effects of cutting tool thermal conductivity on tool-chip contact length and cyclic chip formation in machining with grooved tools10.1016/S0007-8506(07)63126-6 ↗
24. On the contribution of primary deformation zone-generated chip temperature to heat partition in machining10.1007/s00170-012-4711-1 ↗
25. An investigation of the tool-chip contact length and wear in high-speed turning of EN19 steel10.1243/0954405041486064 ↗
26. An evaluation of heat partition in the high-speed turning of AISI/SAE 4140 steel with uncoated and TiN-coated tools10.1243/09544054JEM1072 ↗
27. On the heat partition properties of (Ti, Al) N compared with TiN coating in high-speed machining10.1243/09544054JEM1365 ↗
28. Heat partition-based design of hard coatings in high-speed machining
29. Analysis of structure and bonding strength of AlTiN coatings by cathodic ion plating10.1007/s00339-014-8969-z ↗
30. Tool wear when turning hardened AISI 4340 with coated PCBN tools using finishing cutting conditions10.1016/j.ijmachtools.2006.03.020 ↗
31. Effect of CrN addition on the structure, mechanical and thermal properties of Ti–Al–N coating10.1016/j.surfcoat.2013.08.010 ↗
32. Improved thermal stability and oxidation resistance of Al–Ti–N coating by Si addition10.1016/j.tsf.2014.01.072 ↗
33. Finite difference analysis of the thermal behaviour of coated tools in orthogonal cutting of steels10.1016/j.ijmachtools.2004.05.008 ↗
34. Effect of cryogenic treatment on microstructure, mechanical and wear behaviors of AISI H13 hot work tool steel10.1016/j.cryogenics.2010.11.001 ↗
35. Modelling of temperature and forces when orthogonally machining hardened steel10.1016/S0890-6955(98)00077-7 ↗
36. An investigation of multilayer coated (TiCN/Al2O3-TiN) tungsten carbide tools in high speed cutting using a hybrid finite element and experimental technique10.1177/0954405411404504 ↗
37. Performance of PVD TiN, TiCN, and TiAlN coated cemented carbide tools in turning10.1016/S0263-4368(99)00008-6 ↗