journal article·2015-12-08Open access

Recent Progress in Gas Barrier Thin Film Coatings on PET Bottles in Food and Beverage Applications

Masaki Nakaya, Akira Uedono, Atsushi Hotta

Coatings· Volume 5· Issue 4

Abstract

This article presents a short history and the recent advancement of the development of chemical vapor deposition technologies to form thin film gas barrier coatings on PET bottles and other plastic containers in food and beverage containers. Among different gas barrier enhancement technologies, coating can show unique performance where relatively high gas barrier enhancement is possible to various gas permeants. In this article, technologically common and different points of the current thin film coating methods in this field are summarized. This article also refers to recent market situations and technological challenges in the Japanese market.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: biodegradable polymer synthesis and properties · Polymer Foaming and Composites · Advanced Sensor and Energy Harvesting Materials

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Research Laboratories for Packaging Technologies, R & D Department, Kirin Co., Ltd., Technovillage 3F, 1-17-1 Namamugi, Tsurumi-ku, Yokohama 230-8628, Japan

Division of Applied Physics, Faculty of Pure and Applied Science, University of Tsukuba, Tsukuba 305-8573, Japan

Department of Mechanical Engineering, Faculty of Science and Technology, Keio University 3-14-1, Hiyoshi, Kohoku-ku, Yokohama 223-8522, Japan

References (34)

Show source-provided references
1. Downy, R. (2014, January 10). Evolving global demand and opportunities for PET. Proceedings of the PETnology 2014, Nuernberg, Germany.
2. Kazminova, A., Shelemin, A., Pert, M., Olylian, O., and Biederman, H. (2013, January 4–7). Barrier coatings on polymeric foils for food packaging. Proceedings of the 22nd Annual Conference of Doctoral Students—WDS 2013-Proceedings of Contributed Papers, Part III, Plague, Czech Republic.
3. Recent innovations in barrier technologies for plastic packaging—A review10.1002/pts.621 ↗
4. Hydrogenated amorphous carbon film coating of PET bottles for gas diffusion barriers10.1016/j.diamond.2005.10.049 ↗
5. Diamond-like carbon films for PET bottles and medical applications10.1016/j.tsf.2005.08.366 ↗
6. (2002). Barrier-Enhancing Technologies for PET & Polypropylene Containers & Closures, Business Development Associates, Inc.. Packaging Strategies.
7. (2007). PET Beverage Packaging Barrier Technologies, Robert Tremblay, Plastex Solutions, LLC. Packaging Strategies.
8. Brandan, O. (2010, January 10). Hidden issues in barrier technology adaptations for converters and brandowners. Proceedings of the Novapack 2010, Orlando, FL, USA.
9. Improving gas barrier of PET by blending with aromatic polyamides10.1016/j.polymer.2005.01.056 ↗
10. Preparation of exfoliated polyster/clay nanocomposites10.1002/adma.200401260 ↗
11. Production of active PET films: Evaluation of scavenging activity10.1002/pts.794 ↗
12. Hartwig, K., Behle, S., and Neuhäuser, M. (2002, January 14–15). The new plasma-coating-system for the PET-market. Proceedings of the International Technical Conference 2002, Hamburg, Germany.10.1093/ijl/15.1.14 ↗
13. Platt, D. (2010). The Future of Functional Additives and Barrier Coatings for Plastic Packaging to 2014, Pira International Ltd.
14. Aibara, K. (2015). Container Market 2014, Yano Research Institute Ltd.
15. Diamond-like carbon for data and beer storage10.1016/S1369-7021(06)71791-6 ↗
16. Impact of oxygen dissolved at bottling and transmitted through closures on the composition and sensory properties of a Sauvignon Blanc wine during bottle storage10.1021/jf9023257 ↗
17. Evaluation of transfer of wine aroma compounds through PET bottles10.1002/app.41784 ↗
18. An overview of polylactides as packaging materials10.1002/mabi.200400043 ↗
19. Structural investigation and gas barrier performance of diamond-like carbon based films on polymer substrates10.1016/j.carbon.2004.09.016 ↗
20. Nagashima, K., and Shima, H. (1996). Carbon Film-Coated Plastic Container Manufacturing Apparatus and Method. (Patent WO 1996005112 A1).
21. Felts, J.T. (1991, January 17–22). Thickness effects on thin film gas barriers: Silicon-based coatings. Proceedings of 34th Annual Technical Conference, Society of Vacuum Coaters, Philadelphia, PA, USA.
22. Shirakura, A. (1999, January 20). DLC coating for high barrier plastic bottles. Proceedings of 6th Pan Asian PET Markets’ 99 Conference, Singapore, Singapore.
23. Permeation barrier properties of thin oxide films on flexible polymer substrates10.1016/j.tsf.2008.11.089 ↗
24. Kelly, R.S.A. (, 1993). Development of clear barrier films in Europe. Proceedings of the 36th Annual Technical Conference, Society of Vacuum Coaters, Dallas, TX, USA.
25. Synthesis of practical high-gas-barrier carbon films at low and atmospheric pressure for PET bottles
26. Oxygen transmission rate of transparent diamond-like carbon films10.1016/j.diamond.2004.10.025 ↗
27. Barrier technology―SiOx coating to the inside of the PET bottle
28. Impact of the difference in power frequency on diamond-like carbon thin film coating over 3-dimensional objects10.1016/j.tsf.2014.05.066 ↗
29. SiOx gas barrier coatings on polymer substrates: Morphology and gas transport considerations10.1021/jp990737e ↗
30. (2008). Mitsubishi Heaby Industry Food Packaging and Kirin. (Patent WO 2008114475 A1).
31. (2014). ASTM F1307 Standard Test Method for Oxygen Transmission Rate Through Dry Packages Using a Coulometric Sensor, ASTM International.
32. Point defects in group-III nitride semiconductors studied by positron annihilation10.1016/j.jcrysgro.2009.01.051 ↗
33. Enhancement of the gas barrier property of polymers by DLC coating with organosilane interlayer10.1016/j.diamond.2013.03.001 ↗
34. Shimizu, M., Matsui, E., Sato, A., Nakaya, M., and Tabuchi, H. (2011). Gas-Barrier Plastic Molded Product and Manufacturing Process Therefor. (Patent WO 2012091097 A1).