journal article·2024-11-21Open access

Solid–Liquid Composite Lubrication (SLCL) Based on Diamond-Like Carbon (DLC) Coatings and Lubricating Oils: Properties and Challenges

Wei Qi, Lei Chen, Hui Li, Lieming Tang, Zhiliang Xu

Coatings· Volume 14· Issue 12

Abstract

In the field of industrial lubrication, solid–liquid composite lubrication (SLCL) techniques based on diamond-like carbon (DLC) coatings and lubricating oils are emerging recently, which may be applied in many fields in the near future, especially automotive industries. The tribological behaviors of SLCL systems depend strongly on the compatibility between DLC coatings and oils. This review describes the advantages of SLCL techniques by pointing out the synergistic effects between DLC coatings and lubricating oils. Then the main factors determining the tribological performance of SLCL systems are discussed in detail. Finally, a conclusion about the characteristics of reported SLCL systems is made, and a prospect about the potential development of SLCL technology is proposed. On the basis of the relevant literature, it could be found that the tribological properties of SLCL systems were influenced by many more factors compared with individual DLC lubrication or individual oil lubrication due to the complicated tribo-chemical reactions involving DLC and oil during friction. And under some optimized working conditions, the tribological performances of SLCL systems (friction and wear reduction) are superior to individual DLC lubrication and individual oil lubrication. However, the tribological performance of SLCL systems needs to be further improved (for example, to achieve superlubricity and ultra-low wear simultaneously) by adjusting the structures of DLC coatings, regulating the compositions of oils, and most importantly, enhancing the physicochemical and tribological synergies between DLC coatings and oils. This review provides a comprehensive understanding of the SLCL technology, which may be very helpful for the researchers and engineers in the field of industrial lubrication and tribology.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Lubricants and Their Additives · Diamond and Carbon-based Materials Research · Tribology and Wear Analysis

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Center of Superlubricity, Jihua Laboratory, Foshan 528200, China

Funding

National Natural Science Foundation of China · The Project National United Engineering Laboratory for Advanced Bearing Tribology, Henan University of Science and Technology

References (100+)

Show source-provided references
1. Global energy consumption due to friction in passenger cars10.1016/j.triboint.2011.11.022 ↗
2. Global energy consumption due to friction in trucks and buses10.1016/j.triboint.2014.05.004 ↗
3. The impact of tribology on energy use and CO2 emission globally and in combustion engine and electric cars10.1016/j.triboint.2019.03.024 ↗
4. Lubricity characteristics of edge and basal functionalized GO as PAO additives10.1016/j.jiec.2023.10.010 ↗
5. Heterostructured rGO/MoS2 nanocomposites toward enhancing lubrication function of industrial gear oils10.1016/j.carbon.2022.01.037 ↗
6. Macroscopic oil-based superlubricity achieved on steel surfaces with the roughness of engineering level10.1007/s11249-023-01707-6 ↗
7. Fretting tribological performance of DLC, TiAlN and DLC/TiAlN coatings deposited on carburized 18CrNi4A steel10.1088/2051-672X/ac4ab8 ↗
8. Utilising H/E to predict fretting wear performance of DLC coating systems10.1016/j.triboint.2023.108524 ↗
9. The Surface of a PMP Hollow Fiber Membrane Was Modified with a Diamond-like Carbon Film to Enhance the Blood Compatibility of an Artificial Lung Membrane10.1021/acs.langmuir.3c01711 ↗
10. Improvement in corrosion resistance of 316 L stainless steel in simulated body fluid mixed with antiplatelet drugs by coating with Ti-doped DLC films for application in biomaterials10.1016/j.corsci.2022.110611 ↗
11. Ion energy-induced nanoclustering structure in a-C:H film for achieving robust superlubricity in vacuum10.1007/s40544-021-0555-8 ↗
12. Superlubricity of the DLC films-related friction system at elevated temperature10.1039/C5RA16084G ↗
13. Engineering-scale superlubricity of the fingerprint-like carbon films based on high power pulsed plasma enhanced chemical vapor deposition10.1039/C6RA24933G ↗
14. Tribological investigation of advanced coatings subjected to Venusian environment of 2.4 MPa CO2 pressure and 462 °C10.1016/j.surfcoat.2022.128550 ↗
15. Effects of humidity on the friction coefficient of diamond-like carbon (DLC) coating10.3938/jkps.54.1228 ↗
16. Comparative study of the tribological moisture sensitivity of Si-free and Si-containing diamond-like carbon films10.1016/S0257-8972(00)00927-0 ↗
17. The effect of relative humidity on wear of a diamond-like carbon coating10.1016/S0257-8972(02)00905-2 ↗
18. In situ observation of the formation of MoDTC-derived tribofilm on a ta-C coating using reflectance spectroscopy and its effects on friction10.1016/j.triboint.2021.107128 ↗
19. Diamond-like amorphous carbon10.1016/S0927-796X(02)00005-0 ↗
20. Effects of repeated cycling cryogenic treatment on the microstructure and mechanical properties of hydrogenated diamond-like coatings10.1016/j.tsf.2023.139865 ↗
21. Superlubricity of silicon-based ceramics sliding against hydrogenated amorphous carbon in ultrahigh vacuum: Mechanisms of transfer film formation10.1021/acsami.3c16286 ↗
22. Friction behavior of diamond-like carbon coatings with different sp3 contents by atomistic-scale friction dynamics10.1016/j.surfcoat.2023.129580 ↗
23. Diamond-like carbon (DLC) coating on graphite: Investigating the achievement of maximum wear properties using the PECVD method10.1016/j.ceramint.2024.03.255 ↗
24. DLC-coated thermoplastics: Tribological analyses under dry and lubricated sliding conditions10.1007/s11249-022-01663-7 ↗
25. Evaluation of mechanical properties and tribological behavior of DLC/WC/WCN/W multilayer coatings deposited by HiPIMS10.1016/j.matlet.2023.135737 ↗
26. Review of the tribology of diamond-like carbon10.1016/0043-1648(93)90210-D ↗
27. Long-term tribocorrosion resistance and failure tolerance of multilayer carbon-based coatings10.1007/s40544-021-0559-4 ↗
28. Study on the lubrication mechanism of diamond-like carbon coating in two formulated lubricants with two viscosity grades10.1007/s11665-022-06708-5 ↗
29. High temperature tribological behaviour of PVD coated tool steel and aluminium under dry and lubricated conditions10.1007/s40544-020-0435-7 ↗
30. DLC-coated thermoplastics: Tribological analyses under lubricated rolling-sliding conditions10.1007/s11249-022-01664-6 ↗
31. Optimizing the tribological performance of DLC-coated NBR rubber: The role of hydrogen in films10.1007/s40544-021-0498-0 ↗
32. One-step method to enhance biotribological properties and biocompatibility of DLC coating by ion beam irradiation10.1007/s40544-021-0554-9 ↗
33. Diamond like-carbon coatings for electric vehicle transmission efficiency10.1016/j.triboint.2023.108916 ↗
34. Superlubricity behaviors of Si3N4/DLC films under PAO oil with nano boron nitride additive lubrication10.1002/sia.5269 ↗
35. Tribological properties of Ti-doped diamond-like carbon coatings under dry friction and PAO oil lubrication10.1002/sia.6588 ↗
36. Friction and wear behavior of hydrogenated diamond-like carbon coating against titanium alloys under large normal load and variable velocity10.1108/ILT-08-2016-0188 ↗
37. Environmental effect on the load-dependent friction behavior of a diamond-like carbon film10.1016/j.triboint.2014.10.014 ↗
38. Atomistic locking and friction10.1103/PhysRevB.41.11837 ↗
39. Anisotropy of frictional forces in muscovite10.1103/PhysRevLett.67.2642 ↗
40. Experimental advances in superlubricity10.1007/s40544-014-0056-0 ↗
41. Understanding the interfacial behaviors during superlubricity process of a-C:H film coated on the rough bearing steel surface10.1016/j.triboint.2022.107558 ↗
42. Macroscopic superlubricity enabled by the tribopair of nc-Ag/MoS2 and hydrogenated graphitic-like carbon films under high contact stress10.1016/j.apsusc.2022.155814 ↗
43. Extremely enhanced friction and wear performance of hydrogen-free DLC film at elevated temperatures via Si doping10.1016/j.triboint.2024.109981 ↗
44. High temperature tribology behavior of silicon and nitrogen doped hydrogenated diamond-like carbon (DLC) coatings10.1016/j.triboint.2022.107845 ↗
45. Comparative study of dry high-temperature tribological performance of hydrogen-free and hydrogenated DLC films deposited by HiPIMS in DOMS mode10.1016/j.triboint.2024.109639 ↗
46. Tribochemistry of Diamond-like Carbon: Interplay between Hydrogen Content in the Film and Oxidative Gas in the Environment10.1021/acsami.3c05316 ↗
47. Tribological properties of ta-CNx coating sliding against steel and sapphire in unlubricated condition10.1016/j.triboint.2018.10.022 ↗
48. Effect of environment on friction and wear properties of diamond-like carbon film10.1016/S0040-6090(02)00351-6 ↗
49. The unusual tribological behavior of diamond-like carbon films under high vacuum10.1002/sia.6740 ↗
50. Surface tension, wettability and tribological properties of a low viscosity oil using CaCO3 and CeF3 nanoparticles as additives10.1016/j.molliq.2023.123188 ↗
51. Effect of Adding TiO2 Nanoparticles to a Lubricant Containing MoDTC on the Tribological Behavior of Steel/Steel Contacts Under Boundary Lubrication Conditions10.1007/s11249-020-1278-0 ↗
52. Wear and friction behaviour of CaCO3 nanoparticles used as additives in lubricating oils10.1002/ls.3010120207 ↗
53. An inorganic-organic hybrid CQDs@PVP lubricant additive: Achieving low friction and wear in PEG and water10.1007/s40544-024-0871-x ↗
54. Load and velocity boundaries of oil-based superlubricity using 1,3-diketone10.1007/s40544-022-0647-0 ↗
55. Study on the tribological properties of metal rolling bearing under lubrication with diketone lubricants10.1007/s11431-024-2719-y ↗
56. Superlubricity induced by partially oxidized black phosphorus on engineering steel10.1007/s40544-022-0628-3 ↗
57. Friction and wear characteristics of DLC coatings with different hydrogen content lubricated with several Mo-containing compounds and their related compounds10.1016/j.triboint.2014.04.037 ↗
58. Influence of hydrogen and tungsten concentration on the tribological properties of DLC/DLC contacts with ZDDP10.1016/j.wear.2013.01.020 ↗
59. Doping effects on the tribological performance of diamond-like carbon coatings: A review10.1016/j.jmrt.2023.11.132 ↗
60. Silicon addition as a way to control properties of tribofilms and friction of DLC coatings10.1016/j.apsusc.2022.155115 ↗
61. Effect of atomic oxygen erosion on mechanical and tribological properties of Cr and B doped hydrogen-containing diamond-like carbon films10.1016/j.diamond.2023.109813 ↗
62. Low friction property of boron doped DLC under engine oil10.2474/trol.12.135 ↗
63. Adsorption properties of molybdenum based friction modifiers on boron-doped DLC10.1016/j.wear.2018.12.008 ↗
64. Prediction of new low compressibility solids10.1126/science.245.4920.841 ↗
65. Effect of oil temperature and counterpart material on the wear mechanism of ta-CNx coating under base oil lubrication10.1016/j.wear.2017.08.012 ↗
66. Clarification of high wear resistance mechanism of ta-CNx coating under poly alpha-olefin (PAO) lubrication10.1016/j.triboint.2016.10.016 ↗
67. Hydrophobic, anticorrosion, and frictional properties of F-DLC films prepared by magnetron sputtering10.1016/j.vacuum.2023.112567 ↗
68. Friction and adhesion of fluorine containing hydrophobic hydrogenated diamond-like carbon (F-H-DLC) coating against magnesium alloy AZ9110.1016/j.surfcoat.2014.11.047 ↗
69. The investigation of the structures and tribological properties of F-DLC coatings deposited on Ti-6Al-4V alloys10.1016/j.surfcoat.2017.02.065 ↗
70. Microstructure and high-temperature tribological properties of Si-doped hydrogenated diamond-like carbon films10.1016/j.apsusc.2017.11.194 ↗
71. High-temperature tribological performance of the Si-gradually doped diamond-like carbon film10.1016/j.vacuum.2021.110387 ↗
72. The wear classification of MoDTC-derived particles on silicon and hydrogenated diamond-like carbon at room temperature10.1016/j.triboint.2020.106176 ↗
73. Microstructure and mechanical property of diamond-like carbon films with ductile copper incorporation10.1016/j.surfcoat.2015.04.027 ↗
74. Friction and wear mechanisms of Cu/ta-C coatings under PAO-4 and PAO-4 with MoDTC lubrication10.38032/jea.2020.04.009 ↗
75. High temperature tribological behavior of W-DLC against aluminum10.1016/j.surfcoat.2011.08.002 ↗
76. High temperature tribological behavior of W containing diamond-like carbon (DLC) coating against titanium alloys10.1016/j.surfcoat.2013.10.075 ↗
77. The influence of antiwear additive ZDDP on doped and undoped diamond-like carbon coatings10.1002/sia.5763 ↗
78. Microstructure, mechanical property and thermal stability of diamond-like carbon coatings with Al, Cr and Si multi-doping10.1016/j.diamond.2016.10.017 ↗
79. Compositional design of diamond-like carbon film for tribological performance at elevated temperature: Si and W co-doping10.1016/j.jnoncrysol.2021.121281 ↗
80. Effect of dopants (F, Si) material on the structure and properties of hydrogenated DLC film by plane cathode PECVD10.1016/j.diamond.2020.108102 ↗
81. Achieving low tribological moisture sensitivity by a-C:Si:Al carbon-based coating10.1007/s11249-011-9814-6 ↗
82. Study of tribological mechanisms of carbon-based coatings in antiwear additive containing lubricants under high temperature10.1039/C5RA08879H ↗
83. Textured coating or coated texture: Femtosecond laser texturing of a-C:H/WC coatings for dry friction applications10.1016/j.surfcoat.2023.129808 ↗
84. Tribological behavior of graphene/DLC coatings after AO and UV irradiation in vacuum environment10.1016/j.matlet.2023.134760 ↗
85. The effect of UV irradiation to a-C:H on friction and wear properties under PAO oil lubrication including MoDTC and ZnDTP10.2474/trol.13.119 ↗
86. Effect of space UV irradiation on the mechanical and tribological properties of Cr and B doped hydrogen-containing diamond-like films10.1080/1536383X.2023.2187785 ↗
87. Study on the tribological characteristics of surface triangular textured TC4 alloy prepared by SLM technology10.1016/j.surfcoat.2024.130735 ↗
88. Combining carbon nanoparticle coatings and laser surface texturing for enhanced lubricity under high loads10.1007/s11249-024-01837-5 ↗
89. Combining multi-scale surface texturing and DLC coatings for improved tribological performance of 3D printed polymers10.1016/j.surfcoat.2023.129682 ↗
90. Diamond-like carbon graphene nanoplatelet nanocomposites for lubricated environments10.1016/j.carbon.2023.01.061 ↗
91. The effect of CNT content on the surface and mechanical properties of CNTs doped diamond like carbon films10.1016/j.diamond.2010.01.024 ↗
92. Effect of surface morphology of diamond-like carbon coating on friction, wear behavior and tribo-chemical reactions under engine-oil lubricated condition10.1016/j.triboint.2014.11.010 ↗
93. Tribological behavior of tungsten-doped DLC coating under oil lubrication10.1016/j.triboint.2008.06.011 ↗
94. Effects of annealing treatment on tribological behavior of tungsten-doped diamond-like carbon film under lubrication (part 2): Tribological behavior under MoDTC lubrication10.1007/s40544-021-0514-4 ↗
95. Organic molybdenum complexes for use as lube oil additives10.1007/BF00724015 ↗
96. Sulfur-containing molybdenum compounds as high-performance lubricant additives (Review)10.1134/S0965544117080102 ↗
97. The history and mechanisms of ZDDP10.1023/B:TRIL.0000044495.26882.b5 ↗
98. Review of the lubrication of metallic surfaces by zinc dialkyl-dithiophosphates10.1016/j.triboint.2004.05.009 ↗
99. Tribological properties of tribofilms formed from ZDDP in DLC/DLC and DLC/steel contacts10.1016/j.triboint.2010.10.023 ↗
100. Molecular mechanisms for the functionality of lubricant additives10.1126/science.1107895 ↗