journal article·2024-07-26Open access

Current Status Review of Corrosion Resistance Applications of Titanium Alloys in the Petroleum Industry

Lei Wang, Xiaohong Zhao, Xiaodong Wang, Shuilong Shang, Zhengwu Xiu, Yuntao Xi, Hongmin Jia, Shanna Xu, Haitao Liu, Lei Wen, Xinke Xiao, Ruifan Liu, Jiangtao Ji

Coatings· Volume 14· Issue 8

Abstract

Because of its superior strength, low elastic modulus, and exceptional resistance to corrosion, titanium alloy is commonly used as a replacement for carbon steel in the construction of oil well pipes. This paper starts with the application of titanium alloy in oil well pipes in the petroleum industry, summarizes the research progress of its mechanical properties and corrosion properties in titanium alloy drill pipes and oil casing, and compares the fatigue life of several common carbon steel materials and titanium alloy in the petroleum industry. At the same time, the influence of adding metal elements and optimizing the manufacturing process on the corrosion resistance of titanium alloy is discussed. Finally, the problems that titanium alloys may face in the actual production and application process are put forward.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Hydrogen embrittlement and corrosion behaviors in metals · Titanium Alloys Microstructure and Properties · Welding Techniques and Residual Stresses

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Material Science and Engineering, Xi’an Shiyou University, Xi’an 710065, China

State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819, China

State Key Laboratory of Tribology in Advanced Equipment, Tsinghua University, Beijing 100084, China

Nation Center for Materials Service Safety, University of Science and Technology Beijing, Beijing 100083, China

Henan International Joint Laboratory of Dynamics of Impact and Disaster of Engineering Structures, Nanyang Institute of Technology, Nanyang 473004, China

Changqing Industrial Group Co., Ltd., Xi’an 710021, China

National Subsea Centre, Robert Gordon University, Aberdeen AB21 0BH, UK

Shaanxi Coal Industry New Energy Technology Co., Ltd., Xi’an 710199, China

China Railway First Survey and Design Institute Group Co., Ltd., Xi’an 710043, China

Funding

National Natural Science Foundation of China · Young Scientific Research and Innovation Team of Xi’an Shiyou University · State Key Laboratory of Rolling and Automation, Northeastern University · State Key Laboratory of Tribology in Advanced Equipment · State Key Laboratory for Mechanical Behavior of Materials · Materials Service Safety Assessment Facilities · Henan International Joint Laboratory of Dynamics of Impact and Disaster of Engineering Structures, Nanyang Institute of Technology · Xi’an Shiyou University College Student Innovation and Entrepreneurship Training Program · China Scholarship Council Foundation

References (86)

Show source-provided references
1. Recent progress in the simulation of microstructure evolution in titanium alloys10.1016/j.pnsc.2019.05.006 ↗
2. Designing high-strength titanium alloy using pseudo-spinodal mechanism through diffusion multiple experiment and CALPHAD calculation10.1016/j.jmst.2020.10.013 ↗
3. Eliminating segregation defects during additive manufacturing of high strength β-titanium alloys
4. Development of a low elastic modulus and antibacterial Ti-13Nb-13Zr-5Cu titanium alloy by microstructure controlling10.1016/j.msec.2021.112116 ↗
5. Plasma surface tantalum alloying on titanium and its corrosion behavior in sulfuric acid and hydrochloric acid10.1016/j.apsusc.2018.02.058 ↗
6. Corrosion of titanium alloys in high temperature near anaerobic seawater10.1016/j.corsci.2015.12.011 ↗
7. Synergistic interactions between wear and corrosion of Ti-16Mo orthopedic alloy10.1016/j.jmrt.2020.06.095 ↗
8. Simultaneous improvement of corrosion resistance and bioactivity of a titanium alloy via wet and dry plasma treatments10.1016/j.jallcom.2020.156840 ↗
9. In vivo analysis of bone-tissue interface in medical grade titanium and porous titanium with and without cenosphere as space holder10.1016/j.mtla.2020.100623 ↗
10. Analysis of the world deepwater oil and gas exploration situation10.1016/S1876-3804(23)60449-5 ↗
11. Titanium alloy tubing for HPHT application
12. HPHT completion challenges, SPE High pressure/high temperature sour well design applied technology workshop
13. Influence of Ru-Ni-Nb combined cathode modification on corrosion behavior and passive film characteristics of Ti-6Al-4V Alloy used for oil country tubular goods10.1016/j.corsci.2022.110569 ↗
14. Implications of failure of alloy 718 (UNS N07718) tubing hanger in sour well10.1016/j.engfailanal.2020.105060 ↗
15. Influence of thermal treatment on element partitioning in α+β titanium alloy10.1016/j.jallcom.2019.03.332 ↗
16. Surface Preparation of Metals, Engineered Materials Handbook, Metals Park OH
17. Mo, W., Deng, G.Z., and Lu, D.Z. (1978). Titanium Metallurgy, Metallurgical Industry Press.
18. Classification and applications of titanium and its alloys10.1016/j.matpr.2022.01.008 ↗
19. First commercial application of grade 26 titanium 0.10 ruthenium alloy
20. Mechanism of the anisotropy of yield ratio in TA5 titanium alloy plates10.1016/j.msea.2015.04.083 ↗
21. Prevention of hydrogen damage of offshore titanium alloy components by cathodic protection systems
22. Bob, H., Krystian, M., Jim, S., and James, G. (2010, January 14–18). Titanium alloy tubing for HPHT OCTG applications. Proceedings of the NACE Corrosion 2010 Conference EXPO, San Antonio, TX, USA.
23. Application and Corrosion Properties of Titanium Alloys in Petroleum Industry
24. Effects of graphene nanosheets on the ceramic coatings formed on Ti6Al4V alloy drill pipe by plasma electrolytic oxidation10.1016/j.jallcom.2019.03.060 ↗
25. Recent developments in titanium alloy application in the energy industry10.1016/S0921-5093(97)00819-8 ↗
26. Kane, R.D., Craing, B., Srinivasan, S., and Yap, K.M. (2015, January 15–19). A Comprehensive Study of Titanium Alloys for High Pressure High Temperature wells. Proceedings of the Conference Record of NACE Corrosion 2015 Conference & EXPO, Dallas, TX, USA.
27. Experimental and theoretical study on the mechanical properties of titanium alloy drill pipe in short radius and long horizontal wells10.1007/s40430-021-03147-6 ↗
28. Mou, Y.S., Yu, H., Lian, Z.H., Zhang, Q., and Tuo, Y.H. (2021, January 26–28). Experimental and numerical study on mechanical performance of titanium drill pipe in severe doglegs. Proceedings of the Unconventional Resources Technology Conference, Houston, TX, USA.10.15530/AP-URTEC-2021-208273 ↗
29. Improved fracture toughness by microalloying of Fe in Ti-6Al-4V10.1016/j.matdes.2019.108251 ↗
30. Effect of Vacuum Annealing on Microstructure and Mechanical Properties of TA15 Titanium Alloy Sheets10.1016/S1003-6326(15)63795-5 ↗
31. Tuning the Scale of a Precipitates in b Titanium Alloys for Achieving High Strength10.1016/j.scriptamat.2018.05.040 ↗
32. Fine Secondary a Phase Induced Strengthening in a Ti-5.5Al-2Zr-1Mo-2.5V Alloy Pipe with a Widmanstatten Microstructure10.1007/s11665-020-04715-y ↗
33. Aging treatment effect on microstructure and mechanical properties of Ti-5Al-3V-1.5Mo-2Zr titanium alloy drill pipe
34. Study on Dynamic Behavior of a Titanium Alloy Drill Pipe in Complex Wells
35. Calculation model and experimental study of the collapse strength of titanium alloy tubing and casing10.1038/s41598-022-08636-9 ↗
36. Corrosion and passivation behavior of laser powder bed fusion produced Ti-6Al-4V in static/dynamic NaCl solutions with different concentrations10.1016/j.corsci.2021.109728 ↗
37. Microstructure evolution, mechanical properties, and corrosion behavior of novel Zr-Ti-V alloys10.1016/j.msea.2021.141358 ↗
38. Fluoride induced corrosion of Ti-45Nb in sulfuric acid solutions10.1016/j.corsci.2020.109232 ↗
39. Material optimization of drill pipe in complex wellbore environments by comparing fatigue life and cost10.1016/j.egyr.2021.08.135 ↗
40. Schutz, R.W., Clapp, G., Mekha, B., and Peet, M. (2016, January 6–10). Resistance of UNS R56404 titanium to mercury liquid metal embrittlement. Proceedings of the CORROSION 2016, Vancouver, BC, Canada.
41. Schutz, R.W., and Jena, B.C. (2015, January 15–19). Sour service test qualification of a new high-strength titanium alloy-UNS R55400. Proceedings of the CORROSION 2015, Dallas, TX, USA.
42. HPHT 101-What petroleum engineers and geoscientists should know about high pressure high temperature wells environment
43. Research progress on corrosion resistance of titanium alloy oil well tubing10.4028/www.scientific.net/MSF.1035.528 ↗
44. Enrichment control factors and exploration potential of lacustrine shale oil and gas: A case study of Jurassic in the fulling area of the Sichuan Basin10.1016/j.ngib.2021.08.012 ↗
45. The research and application of titanium alloys for oil and natural gas at home and abroad
46. Advances and emerging drillstring technologies overcome operational challenges
47. Oilfield metallurgy and corrosion
48. Environmentally assisted cracking of drill pipes in deep drilling oil and natural gas wells10.1007/s11665-011-9956-6 ↗
49. Effect of annealing temperatures on microstructural evolution and corrosion behavior of Ti-Mo titanium alloy in hydrochloric acid10.1016/j.corsci.2021.110079 ↗
50. Development and application of aluminum alloy drill pipe
51. Enhanced strength-ductility synergy in brittle high borated steel by tailoring strain hardening
52. Research and application of light weight and high strength drill pipe abroad
53. Static globularization and grain morphology evolution of α and β phases during annealing of hot-rolled TC21 titanium alloy10.1016/S1003-6326(21)65683-2 ↗
54. Jackie, E., Schutz, R.W., and Edmond, I. (2000, January 23–25). Record Performance Achieved on Gulf of Mexico Subsalt Well Drilled with Synthetic Fluid. Proceedings of the Conference Record of 2000 IADC/SPE Drilling Conference, New Orleans, LA, USA.
55. Demand and development of high performance oil well pipe
56. Effect of C addition on microstructure and mechanical properties of laser micro-alloying Ti-Al-V-C titanium matrix composites10.1016/j.jmrt.2022.07.059 ↗
57. A Comparative Study on Fatigue Performance of Various Additively Manufactured Titanium Alloys10.1016/j.prostr.2022.03.052 ↗
58. Study on thermal penetration process of oil casing in shallow water environment by plasma arc based on heat source simulation and experiments10.1016/j.geoen.2024.212848 ↗
59. Research and application progress of Ti alloy oil country tubular goods
60. Liu, Q., Song, S.Y., and Li, D.J. (2014, January 1). Application of titanium alloy in petrochemical industry. Proceedings of the International Conference on String and Tubing of Oil and Gas Wells, Doha, Qatar.
61. Application status and prospect of titanium alloy pipe in exploration and development of high sour natural gas
62. Corrosion resistance improvement of commercial pure titanium via compression deformation induced substructure10.1016/j.corsci.2024.111891 ↗
63. Effect of content of graphene on corrosion behavior of Micro-Arc oxidation coating on titanium alloy drill pipe10.20964/2020.01.48 ↗
64. Porter, R.L., and Saldanha, B.J. (2003, January 16–20). Effect of Fe(III) levels on the corrosion resistance of titanium alloys in HCl solutions. Proceedings of the NACE Corrosion 2003, San Diego, CA, USA.
65. Schutz, R.W., Jena, B.C., and Walker, H.W. (2016, January 16–20). Comparing environmental resistance of UNS R55400 alloy tubulars to other oilfield titanium alloys. Proceedings of the NACE Corrosion 2016, Vancouver, BC, Canada.
66. Temperature effectson oxide film properties of grade-7 titanium10.5006/1.3278427 ↗
67. Kane, D.R., Craig, S., and Venkatesh, A. (2009, January 22–26). Titanium alloys foroil and gas service: A review. Proceedings of the NACE International Corrosion Conference, Atlanta, GA, USA.
68. Effect of tungsten doping on the performance of MAO coatings on a Ti6Al4V drill pipe10.1680/jsuin.20.00002 ↗
69. A Comparative study in the Tribological Behaviour of Different DLC Coatings Sliding Against Titanium Alloys10.1016/j.wear.2024.205468 ↗
70. MacDonald, W.D. (2014, January 9–13). The Service History and Performance of Titaniumin Geothermal Systems. Proceedings of the NACE International Corrosion Conference, San Antonio, TX, USA.
71. Kitayama, S., Shida, Y., and Ueda, M. Deeply cooled core of the Phoenix galaxy cluster imaged by ALMA with the Sunyaev-Zel’dovich effect. Proceedings of the 47th NACE Annual Conference, Portland, OR, USA.
72. Schutz, R.W. (2002, January 7–11). La Pollution Atmospherique-une carte de corrosion dans lesiles Britanniques. Proceedings of the NACE Corrosion 2002 Conference, Denver, CO, USA.
73. Corrosion behavior on titanium alloys as OCTG in oil fields10.4028/www.scientific.net/MSF.1032.195 ↗
74. Wang, X.Y., Zhu, S.D., Yang, Z.G., Wang, C.D., Wang, N., Zhang, Y.Q., and Yu, F.L. (2022). Corrosion-Resistance Mechanism of TC4 Titanium Alloy under Different Stress-Loading Conditions. Materials, 15.10.3390/ma15134381 ↗
75. Markedly improved tensile property and corrosion resistance of ZTC4 titanium alloy by hot pressing10.1016/j.matlet.2023.135814 ↗
76. Breakdown and efficiency of anodic oxide growth on titanium10.1149/1.2131616 ↗
77. Research Status and Development of Titanium Alloy Drill Pipes10.4028/www.scientific.net/MSF.944.903 ↗
78. Schutz, R.W. (1997, January 9–14). Performance of ruthenium-enhanced a-b titanium alloys in aggressive sour gas and geothermal well produced fluid brines. Proceedings of the NACE Corrosion, New Orleans, LA, USA.
79. Ruthenium enhanced titanium alloys10.1595/003214096X4025461 ↗
80. Scanning speedand powder flow rate influence on the properties of laser metal deposition of titanium alloy10.1007/s00170-016-9954-9 ↗
81. Effect of laser power and gas flowrate on properties of directed energy deposition of titanium alloy10.1007/s40516-018-0052-8 ↗
82. Microstructures and properties of titanium alloys Ti-Mo for dental use10.1016/S1003-6326(06)60308-7 ↗
83. Microstructures and mechanical properties of Ti–Mo alloys cold-rolled and heat treated10.1016/j.matchar.2011.07.010 ↗
84. Influence of the Tungsten Content on the Elastic Modulus of New Ti-15Mo-W Alloys Intended for Medical Applications10.1007/s11837-019-03512-w ↗
85. Chemical leveling mechanism and oxide film properties of additively manufactured Ti-6Al-4V alloy
86. Recent advances in silicon containing high temperature titanium alloys10.1016/j.jmrt.2021.08.117 ↗