Microstructures, Corrosion Resistance and Wear Resistance of High-Entropy Alloys Coatings with Various Compositions Prepared by Laser Cladding: A Review
Source abstract
Abstract
Nowadays, high-entropy alloys (HEAs) have become a hot research topic in the field of coating materials. However, HEAs have a large wide range of compositional systems, and the differences in their composition inevitably lead to the significant variations in the matching process parameters of laser cladding and post-treatment methods, which in turn give the coatings a broad range of microstructures and protective properties. Therefore, it is crucial to review and summarize the research progresses on laser cladding HEA coatings to provide a reference for obtaining high-performance HEA coatings and further expand the application of HEA coatings. This work describes the working mechanism of laser cladding and illustrates the advantages and drawbacks of laser cladding in detail. The effects of the addition of alloying elements, process parameters and post-treatment techniques on the microstructures and properties of the coatings are thoroughly reviewed and analyzed. In addition, the correlations between the chemical compositions of HEAs, process parameters of laser cladding, post-treatment techniques and the microstructure and protective properties of the coatings are investigated and summarized. On this basis, the future development direction of HEA coatings is outlined.
Source: crossref · Quality: baseline
Research context
OpenAlex topics: High Entropy Alloys Studies · High-Temperature Coating Behaviors · Additive Manufacturing Materials and Processes
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
School of Mechanical Engineering, Shandong University of Technology, Zibo 255000, China
State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083, China
Funding
National Natural Science Foundation of China · Shandong Provincial Natural Science Foundation · National Key Laboratory Foundation of China
References (60)
Show source-provided references
1. Nanostructured High-Entropy Alloys with Multiple Principal Elements: Novel Alloy Design Concepts and Outcomes10.1002/adem.200300567 ↗
2. Microstructural development in equiatomic multicomponent alloys10.1016/j.msea.2003.10.257 ↗
3. Recent Progress in High-Entropy Alloys10.4028/www.scientific.net/AMR.683.631 ↗
4. Tensile properties and microstructure evolution during two-stage tensile testing of CoCrFeMnNi high-entropy alloy10.1016/j.jmrt.2020.05.069 ↗
5. Liu, F., Liaw, P.K., and Zhang, Y. (2022). Recent Progress with BCC-Structured High-Entropy Alloys. Metals, 12.10.3390/met12030501 ↗
6. Effects of mixing enthalpy and cooling rate on phase formation of AlxCoCrCuFeNi high-entropy alloys10.1016/j.mtla.2019.100292 ↗
7. The evolution of microstructures and high temperature properties of AlxCo1.5CrFeNi1.5Tiy high entropy alloys10.1016/j.jallcom.2015.09.042 ↗
8. The influences of temperature and microstructure on the tensile properties of a CoCrFeMnNi high-entropy alloy10.1016/j.actamat.2013.06.018 ↗
9. Microstructure and mechanical properties of heat-treated Al1. 25CoCrCuFeNi high entropy alloys10.1016/j.msea.2017.12.084 ↗
10. Quantitative determination of the lattice constant in high entropy alloys10.1016/j.scriptamat.2018.12.022 ↗
11. A fracture-resistant high-entropy alloy for cryogenic applications10.1126/science.1254581 ↗
12. Microstructure and wear behavior of AlxCo1.5CrFeNi1.5Tiy high-entropy alloys10.1016/j.actamat.2011.06.041 ↗
13. Effect of Zr content on microstructure and mechanical properties of AlCoCrFeNi high entropy alloy10.1016/j.matdes.2016.01.033 ↗
14. Science and technology in high-entropy alloys10.1007/s40843-017-9195-8 ↗
15. High-Temperature Tensile Strength of Al10Co25Cr8Fe15Ni36Ti6 Compositionally Complex Alloy (High-Entropy Alloy)10.1007/s11837-015-1484-7 ↗
16. Effects of Al addition on structural evolution and tensile properties of the FeCoNiCrMn high-entropy alloy system10.1016/j.actamat.2013.09.037 ↗
17. Improving the hydrogen embrittlement resistance of a selective laser melted high-entropy alloy via modifying the cellular structures10.1016/j.corsci.2021.109695 ↗
18. Electrochemical kinetics of the high entropy alloys in aqueous environments—A comparison with type 304 stainless steel10.1016/j.corsci.2004.09.026 ↗
19. Microstructure and electrochemical properties of high entropy alloys acomparison with type-304 stainless steel10.1016/j.corsci.2004.11.008 ↗
20. Tribocorrosion behavior of boronized Co1.19Cr1.86Fe1.30Mn1.39Ni1.05Al0.17B0.04 high entropy alloy10.1016/j.surfcoat.2021.127426 ↗
21. Microstructure. Some mechanical properties and tribocorrosion wear behavior of boronized Al0.07Co1.26Cr1.80Fe1.42Mn1.35Ni1.10 high entropy alloy10.1016/j.jallcom.2021.161222 ↗
22. Wang, W., Sun, Q., Wang, D., Hou, J., Qi, W., Li, D., and Xie, L. (2021). Microstructure and Mechanical Properties of the ((CoCrFeNi)95Nb5)100−xMox High-Entropy Alloy Coating Fabricated under Different Laser Power. Metals, 11.10.3390/met11091477 ↗
23. Directly cast bulk eutectic and near-eutectic high entropy alloys with balanced strength and ductility in a wide temperature range10.1016/j.actamat.2016.11.016 ↗
24. Li, W., Li, J., and Xu, Y. (2022). Investigation into the Corrosion Wear Resistance of CoCrFeNiAlx Laser-Clad Coatings Mixed with the Substrate. Metals, 12.10.3390/met12030460 ↗
25. Effect of Niobium on Microstructure and Properties of the CoCrFeNbx Ni High Entropy Alloys10.1016/j.jmst.2016.09.016 ↗
26. Wang, L., Gao, Z., Wu, M., Weng, F., Liu, T., and Zhan, X. (2020). Influence of Specific Energy on Microstructure and Properties of Laser Cladded FeCoCrNi High Entropy Alloy. Metals, 10.10.3390/met10111464 ↗
27. Padamata, S.K., Yasinskiy, A., Yanov, V., and Saevarsdottir, G. (2022). Magnetron Sputtering High-Entropy Alloy Coatings: A Mini-Review. Metals, 12.10.3390/met12020319 ↗
28. Zhao, J., Ma, A., Ji, X., Jiang, J., and Bao, Y. (2018). Slurry Erosion Behavior of AlxCoCrFeNiTi0.5 High-Entropy Alloy Coatings Fabricated by Laser Cladding. Metals, 8.10.3390/met8020126 ↗
29. Processing of AlCoCrFeNiTi high entropy alloy by atmospheric plasma spraying10.1088/1757-899X/181/1/012015 ↗
30. A Review on High Entropy Alloys Coatings: Fabrication Processes and Property Assessment10.1002/adem.201900343 ↗
31. Laser additive synthesis of high entropy alloy coating on aluminum: Corrosion behavior10.1016/j.matlet.2014.11.161 ↗
32. Mechanical, corrosion, and wear properties of biomedical Ti–Zr–Nb–Ta–Mo high entropy alloys10.1016/j.jallcom.2020.157997 ↗
33. Sun, Z., Zhang, M., Wang, G., Yang, X., and Wang, S. (2021). Wear and corrosion resistance analysis of FeCoNiTiAlx high-entropy alloy coatings prepared by laser cladding. Coatings, 11.10.3390/coatings11020155 ↗
34. Microstructure and corrosion properties of Al2CrFeCoxCuNiTi high entropy alloys prepared by additive manufacturing10.1016/j.jallcom.2021.161422 ↗
35. In-situ synthesis of nano-lamellar Ni1.5CrCoFe0.5Mo0.1Nbx eutectic highentropy alloy coatings by laser cladding: Alloy design and microstructure evolution10.1016/j.surfcoat.2020.126728 ↗
36. Effect of Silicon Content on the Microstructure and Wear Resistance of FeCoCr0.5NiBSix High-entropy Alloy Coatings
37. Study on Microstructure and Corrosion Resistance of CoCrFeNiSix High-entropy Alloy Coating by Laser Cladding
38. Evolution in microstructure wear corrosion and tribocorrosion behavior of Mo- containing high-entropy alloy coatings fabricated by laser cladding10.1016/j.corsci.2021.109727 ↗
39. Microstructure and Wear Resistance of FeCoCrxNiB High-entropy Alloy coatings Prepared by Laser Cladding
40. Al diffusion behavior of CuAlxNiCrFe high-entropy alloys fabricated by high-speed laser cladding for TBC bond coats ScienceDirect10.1016/j.corsci.2021.109781 ↗
41. Effect of WC particles on the structure and properties of laser melting coated high entropy alloy SiFeCoCrTi coating
42. In-situ Ti(C, N) reinforced AlCoCrFeNiSi-based high entropy alloy coating with functional gradient double-layer structure fabricated by laser cladding10.1016/j.jallcom.2021.161252 ↗
43. Wang, H., Zhang, W., Peng, Y., Zhang, M., and Liu, Y. (2020). Microstructures and Wear Resistance of FeCoCrNi-Mo High Entropy Alloy/Diamond Composite Coatings by High Speed Laser Cladding. Coatings, 10.10.3390/coatings10030300 ↗
44. MoFeCrTiWAlNb refractory high-entropy alloy coating fabricated by rectangular-spot laser cladding10.1016/j.intermet.2018.09.005 ↗
45. Characterization of Al0.5FeCu0.7NiCoCr high-entropy alloy coating on aluminum alloy by laser cladding10.1016/j.optlastec.2018.01.058 ↗
46. Effects of laser power on microstructure and properties of laser cladded CoCrBFeNiSi high-entropy alloy amorphous coatings10.1016/j.surfcoat.2018.10.086 ↗
47. Direct Laser Deposition Cladding of AlxCoCrFeNi High Entropy Alloys on a High-temperature Stainless Steel. Surface and Coatings Technology10.1016/j.surfcoat.2017.09.072 ↗
48. Research on Laser Cladding Processing for 38MnVS6 by PCA-TOPSIS Method
49. Effect of heat treatment on phase stability and wear behavior of laser clad AlCoCrFeNiTi 0.8 high-entropy alloy coatings10.1016/j.surfcoat.2020.125758 ↗
50. Dry sliding wear behavior of laser clad TiVCrAlSi high entropy alloy coatings on Ti–6Al–4V substrate10.1016/j.matdes.2012.04.049 ↗
51. Effects of ultrasonic impact treatment on structures and properties of laser cladding Al0.5CoCrFeMnNi high entropy alloy coatings10.1016/j.matchemphys.2020.123850 ↗
52. Design and characterization of FeCrCoAlMn0.5Mo0.1 high-entropy alloy coating by ultrasonic assisted laser cladding10.1016/j.jallcom.2020.155449 ↗
53. Preparation of CrFeNiSiAl0.5 High Entropy Alloy Coating by Doping Chromite Powder and Its Microstructure and Properties
54. Effect of Boron Addition on the Microstructure and Wear Resistance of FeCoCrNiBx (x = 0.5, 0.75, 1.0, 1.25) High-Entropy alloy Coating Prepared by Laser Cladding
55. Microstructure and Properties of CoCrFeMnNiTix High-entropy Alloy Coating by Laser Claddin
56. Lightweight refractory high entropy alloy coating by laser cladding on Ti–6Al–4V surface10.1016/j.vacuum.2020.109823 ↗
57. A novel high-entropy alloy coating on Ti-6Al-4V substrate by laser cladding10.1016/j.matlet.2021.131131 ↗
58. Investigation of microstructure and wear resistance of laser-clad CoCrNiTi and CrFeNiTi medium-entropy alloy coatings on Ti sheet—ScienceDirect10.1016/j.optlastec.2021.107518 ↗
59. Wear and high-temperature oxidation resistances of AlNbTaZrx high-entropy alloys coatings fabricated on Ti6Al4V by laser cladding10.1016/j.jallcom.2020.158405 ↗
60. Investigation on solid particles erosion resistance of laser cladded CoCrFeNiTi high entropy alloy coating10.1016/j.intermet.2021.107111 ↗