Literature Review on Fretting Wear and Contact Mechanics of Tribological Coatings
Source abstract
Abstract
This article reviews fretting wear damage in industries and in the contact mechanics of coated systems. Micro-slip motion resulting in fretting damage is discussed along with major experimental factors. The experimental factors, including normal force, relative displacement, frequency and medium influence are directly compared. Industrial solutions to reduce fretting damages are then discussed. The contact mechanics of a coated system are reviewed to quantify stress states in a coating layer and the substrate. Finally, a literature review on simulation for fretting is carried out. This review study provides useful methods and practical solutions to minimize fretting wear damage.
Source: crossref · Quality: baseline
Research context
OpenAlex topics: Mechanical stress and fatigue analysis · Adhesion, Friction, and Surface Interactions · Electrical Contact Performance and Analysis
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
S & V Lab, Department of Engineering Mechanics, Xi’an Jiaotong University, Xi’an 710049, China
Biomechanics Laboratory, College of Sport Science, Sungkyunkwan University, Suwon 440-746, Korea
IMT Mines Saint-Étienne, Centre CIS, INSERM, SainBioSE, Université de Lyon, F-42023 Saint-Étienne, France
Department of Mechanical Engineering, Incheon National University, 119 Academy-ro, Yeonsu-gu, Incheon 22012, Korea
School of Aerospace and Mechanical Engineering, Korea Aerospace University, 76 Hanggongdaehak-ro, Deogyang-gu, Goyang-si, Gyeonggi-do 412-791, Korea
Funding
National Research Foundation of Korea(NRF)
References (100+)
Show source-provided references
1. Hills, D.A., and Nowell, D. (1994). Mechanics of Fretting Fatigue, Springer. [1st ed.].10.1007/978-94-015-8281-0 ↗
2. On Fretting Maps10.1016/0043-1648(88)90134-2 ↗
3. Kim, K. (2005). An Investigation of Fretting Wear and Fretting Fatigue of Coated Systems. [Ph.D. Thesis, University of Oxford].
4. An elastic–plastic shakedown analysis of fretting wear10.1016/S0043-1648(00)00508-1 ↗
5. Progress in fretting maps10.1016/j.triboint.2006.02.001 ↗
6. Friction/fretting-corrosion mechanisms: Current trends and outlooks for implants10.1016/j.matlet.2014.06.167 ↗
7. Wu, Y.P., Li, Z.Y., Zhu, S.F., Lü, L., and Cai, Z.B. (2017). Effect of frequency on fretting wear behavior of Ti/TiN multilayer film on depleted uranium. PLoS ONE, 12.10.1371/journal.pone.0175084 ↗
8. Interface roughness effect on friction map under fretting contact conditions10.1016/j.triboint.2010.02.010 ↗
9. Development and characterization of low friction coatings for protection against fretting wear in aerospace components10.1016/j.tsf.2007.07.056 ↗
10. Fretting corrosion damage of total hip prosthesis: Friction coefficient and damage rate constant approach10.1016/j.triboint.2012.10.008 ↗
11. Fretting studies on electroplated brass contacts10.1016/j.ijmecsci.2018.03.012 ↗
12. Mechanical and experimental investigation on nuclear fuel fretting10.1016/j.triboint.2006.02.027 ↗
13. Precision engineering for future propulsion and power systems: A perspective from Rolls-Royce10.1098/rsta.2011.0162 ↗
14. Fretting-corrosion of materials used as orthopaedic implants10.1016/j.wear.2004.11.027 ↗
15. Survey of contact fretting in electrical connectors10.1109/TCHMT.1985.1136462 ↗
16. van Dijk, P., Rudolphi, A.K., and Klaffke, D. (2002, January 9–12). Investigations on Electrical Contacts Subjected to Fretting Motion. Proceedings of the 21st International Conference on Electrical Contacts (ICEC), Zurich, Switzerland.
17. Effect of displacement and humidity on contact resistance of copper electrical contacts10.1016/j.triboint.2015.11.027 ↗
18. On the geometry of the fuel rod supports concerning a fretting wear failure10.1016/j.nucengdes.2008.08.010 ↗
19. Bhushan, B. (2002). Introduction to Tribology, John Wiley & Sons. [1st ed.].
20. Fretting corrosion with proteins: The role of organic coating on the synergistic mechanisms10.1016/j.tsf.2012.09.095 ↗
21. Analysis of sliding behaviour for fretting loadings: Determination of transition criteria10.1016/0043-1648(94)06582-9 ↗
22. Slip Index: A new unified approach to fretting10.1023/B:TRIL.0000044506.98760.f9 ↗
23. Kim, K. (2017). Statistical determination of a fretting-induced failure of an electro-deposited coating. Coatings, 7.10.3390/coatings7040048 ↗
24. Effects of imposed displacement and initial coating thickness on fretting behaviour of a thermally sprayed coating10.1016/j.wear.2011.05.013 ↗
25. Dissipated energy and friction coefficient evolution during fretting wear of solid lubricant coatings10.1016/j.triboint.2009.12.063 ↗
26. Fretting behavior of various intermetallic compound influence on reliability10.1016/j.wear.2010.12.041 ↗
27. Dissipated energy and fretting damage in CoCrAlY-MoS2 coatings10.1016/j.triboint.2009.10.007 ↗
28. Fretting damage of Ni—MoS2 Coatings: Friction coefficient and accumulated dissipated energy evolutions10.1243/13506501JET807 ↗
29. Effect of shot peening on the fretting wear of Ti–6Al–4V10.1016/S0043-1648(01)00671-8 ↗
30. Crack growth resistance of alumina, zirconia and zirconia toughened alumina ceramics for joint prostheses10.1016/S0142-9612(01)00206-X ↗
31. Crack simulation of nano-bioceramic composite microstructures with cohesive failure law: Effects of sintering, loads and time10.1016/j.jmbbm.2012.07.003 ↗
32. A punch problem for a transversely isotropic layer10.1017/S0305004100036823 ↗
33. On the contact problem of layered elastic bodies10.1090/qam/99900 ↗
34. Fundamental formulation for frictional contact problems of coated systems10.1016/j.ijsolstr.2003.12.022 ↗
35. An elastic strip in plan rolling contact10.1016/0020-7403(68)90070-2 ↗
36. Contact stresses between an elastic cylinder and a layered elastic solid10.1115/1.3451940 ↗
37. Sliding contact stresses in a two-dimensional layered elastic half-space10.1016/0020-7683(87)90019-9 ↗
38. On the numerical solution of line contact problems involving bonded and unbonded strips10.1243/03093247V232067 ↗
39. Note on the complete contact between a flat rigid punch and an elastic layer attached to a dissimilar substrate10.1016/S0020-7403(01)00106-0 ↗
40. Solution of sliding contact problems using Gauss-Jacobi quadrature formulae10.1002/nme.1428 ↗
41. The contact of coated systems under sliding conditions10.1115/1.2345415 ↗
42. Frictional contact problem of a rigid stamp and an elastic layer bonded to a homogeneous substrate10.1007/s00419-012-0626-4 ↗
43. Contact problems incorporating elastic layers10.1016/0020-7683(88)90102-3 ↗
44. Sackfield, A., Hills, D.A., and Nowell, D. (1993). Mechanics of Elastic Contacts, Butterworth-Heinemann. [1st ed.].
45. On quadrature formulas for singular integral equations of the first and the second kind10.1090/qam/448967 ↗
46. Erdogan, F., Gupta, G.D., and Cook, T.S. (1973). Numerical solution of singular integral equations. Methods of Analysis and Solutions of Crack Problems, Springer Science and Business Media LLC.10.1007/978-94-017-2260-5_7 ↗
47. On the use of interpolative quadratures for hypersingular integrals in fracture mechanics10.1098/rspa.2002.1001 ↗
48. Problems involving a receding contact between a layer and a half space10.1115/1.3422839 ↗
49. On the plane contact problem for a frictionless elastic layer10.1016/0020-7683(73)90021-8 ↗
50. Contact of a rigid cylinder indenting an elastic layer sliding over a rigid substrate10.1016/j.euromechsol.2010.02.006 ↗
51. Frictional contact problem for a rigid cylindrical stamp and an elastic layer resting on a half plane10.1016/j.ijsolstr.2010.01.003 ↗
52. Contact analysis of a semi-infinite strip pressed onto a half plane by a line force10.1016/j.ijmecsci.2014.02.001 ↗
53. Frictional receding contact analysis of a layer on a half-plane subjected to semi-infinite surface pressure10.1016/j.ijmecsci.2016.01.022 ↗
54. Adhesion in the contact of a spherical indenter with a layered elastic half-space10.1016/j.jmps.2006.03.005 ↗
55. Effect of friction on subsurface stresses in sliding line contact of multilayered elastic solids10.1016/S0020-7683(98)00180-2 ↗
56. Elastic stress analysis of bi-layered isotropic coatings and substrate subjected to line scratch indentation10.1016/j.jmatprotec.2007.05.038 ↗
57. Two-dimensional contact mechanics problems involving inhomogeneously elastic solids split into three distinct layers10.1016/j.ijengsci.2013.05.004 ↗
58. Sliding contact problems involving inhomogeneous materials comprising a coating-transition layer-substrate and a rigid punch10.1016/j.ijsolstr.2014.02.003 ↗
59. Monolayer TiAlN and multilayer TiAlN/CrN PVD coatings as surface modifiers to mitigate fretting fatigue of AISI P20 steel10.1016/j.engfracmech.2015.01.009 ↗
60. Adhesive contact between a rigid spherical indenter and an elastic multi-layer coated substrate10.1016/j.ijsolstr.2016.02.043 ↗
61. Two-dimensional contact analysis of elastic graded materials10.1016/S0022-5096(99)00068-X ↗
62. Two-dimensional contact problem for a coating–graded layer–substrate structure under a rigid cylindrical punch10.1016/j.ijmecsci.2008.03.002 ↗
63. A receding contact plane problem between a functionally graded layer and a homogeneous substrate10.1016/j.ijsolstr.2005.04.017 ↗
64. Frictional receding contact problem for a graded bilayer system indented by a rigid punch10.1016/j.ijmecsci.2018.03.041 ↗
65. Thermoelastic contact mechanics for a flat punch sliding over a graded coating/substrate system with frictional heat generation10.1016/j.jmps.2007.07.011 ↗
66. Dynamic frictional contact problems involving elastic coatings10.1016/j.triboint.2018.03.033 ↗
67. Sliding contact analysis of functionally graded coating/substrate system10.1016/j.mechmat.2015.11.017 ↗
68. Solution of the dynamic frictional contact problem between a functionally graded coating and a moving cylindrical punch10.1016/j.ijsolstr.2018.11.020 ↗
69. Contact mechanics problem between an orthotropic graded coating and a rigid punch of an arbitrary profile10.1016/j.ijmecsci.2017.12.017 ↗
70. Three-dimensional exact solutions of transversely isotropic coated structures under tilted circular flat punch contact10.1016/j.ijmecsci.2018.11.031 ↗
71. Review of solid mechanics in tribology10.1016/S0020-7683(99)00101-8 ↗
72. Gladwell, G.M.L. (1980). Contact Problems in the Classical Theory of Elasticity, Springer Science and Business Media LLC.10.1007/978-94-009-9127-9 ↗
73. Johnson, K.L. (1985). Contact Mechanics, Cambridge University Press.10.1017/CBO9781139171731 ↗
74. A finite element analysis of contact stress and strain in an elastic film on a rigid substrate—Part I: Zero friction10.1115/1.3261256 ↗
75. A finite element analysis of contact stress and strain in an elastic film on a rigid substrate—Part II: With friction10.1115/1.3261257 ↗
76. Finite element analysis of a layered elastic solid in normal contact with a rigid substrate10.1115/1.3261653 ↗
77. Finite element analysis of an elastic-plastic two-layer half-space: Sliding contact10.1016/0043-1648(91)90289-7 ↗
78. Plane strain stress distributions in discrete and blended coated solids under normal and sliding contact10.1016/0043-1648(94)06587-X ↗
79. An analysis of fracture and delamination in thin coatings subjected to contact loading10.1016/0043-1648(95)06885-6 ↗
80. Analysis of contact between transversely isotropic coated surfaces: Development of stress and displacement relationships using FEM10.1016/S0043-1648(97)00240-8 ↗
81. Debonding between coating and substrate due to rolling–sliding contact10.1016/S0261-3069(02)00020-1 ↗
82. Numerical analysis of indentation-induced cracking of brittle coatings on ductile substrates10.1016/S0020-7683(01)00280-3 ↗
83. Fracture mechanics analysis of thin coatings under plane-strain indentation10.1016/S0020-7683(02)00619-4 ↗
84. The wear of metals under unlubricated conditions
85. Finite element simulation and experimental validation of fretting wear10.1016/j.wear.2003.07.001 ↗
86. Quantification of fretting damage10.1016/S0043-1648(96)07306-1 ↗
87. A damage mechanics approach to fretting fatigue life prediction with consideration of elastic–plastic damage model and wear10.1016/j.triboint.2014.10.017 ↗
88. A boundary elements formulation for 3D fretting-wear problems10.1016/j.enganabound.2011.03.002 ↗
89. A finite element based approach to simulating the effects of debris on fretting wear10.1016/j.wear.2006.12.056 ↗
90. Semi analytical fretting wear simulation including wear debris10.1016/j.triboint.2016.12.012 ↗
91. Fretting wear modelling incorporating cyclic ratcheting deformations and the debris evolution for Ti-6Al-4V10.1016/j.triboint.2019.03.056 ↗
92. A numerical simulation of fretting wear profile taking account of the evolution of third body layer10.1016/j.wear.2017.01.063 ↗
93. A combined wear and crack nucleation–propagation methodology for fretting fatigue prediction10.1016/j.ijfatigue.2008.01.002 ↗
94. Contact of nominally flat surfaces
95. Specifying Surface Quantity—A method based on accurate measurement and comparison
96. An Elastic-Plastic Model for the Contact of Rough Surfaces10.1115/1.3261348 ↗
97. A finite element based elastic-plastic model for the contact of rough surfaces10.1080/10402000308982641 ↗
98. An elastic-plastic contact model for a rough surface with an ion-plated soft metallic coating10.1016/S0043-1648(97)00148-8 ↗
99. Rapid simulation procedure for fretting wear on the brass of the method of dimensionality reduction10.1016/j.ijsolstr.2014.08.003 ↗
100. Finite element implementation of a varied friction model applied to torsional fretting wear10.1016/j.wear.2014.01.006 ↗