journal article·2021-11-24Open access

Microstructure and Mechanical Properties of Carbide Reinforced TiC-Based Ultra-High Temperature Ceramics: A Review

Haobo Mao, Fuqiang Shen, Yingyi Zhang, Jie Wang, Kunkun Cui, Hong Wang, Tao Lv, Tao Fu, Tianbiao Tan

Coatings· Volume 11· Issue 12

Abstract

TiC ceramics have become one of the most potential ultra-high temperature structural materials, because of its high melting point, low density, and low price. However, the poor mechanical properties seriously limit its development and application. In this work, this review follows PRISMA standards, the mechanism of the second phase (particles, whiskers, and carbon nanotubes) reinforced TiC ceramics was reviewed. In addition, the effects of the second phase on the microstructure, phase composition and mechanical properties of TiC ceramics were systematically studied. The addition of carbon black effectively eliminates the residual TiO2 in the matrix, and the bending strength of the matrix is effectively improved by the strengthening bond formed between TiC; SiC particles effectively inhibit the grain growth through pinning, the obvious crack deflection phenomenon is found in the micrograph; The smaller grain size of WC plays a dispersion strengthening role in the matrix and makes the matrix uniformly refined, and the addition of WC forms (Ti, W) C solid solution, WC has a solid solution strengthening effect on the matrix; SiC whiskers effectively improve the fracture toughness of the matrix through bridging and pulling out, the microscopic diagram and mechanism diagram of SiC whisker action process are shown in this paper. The effect of new material carbon nanotubes on the matrix is also discussed; the bridging effect of CNTs can effectively improve the strength of the matrix, during sintering, some CNTs were partially expanded into GNR, in the process of crack bridging and propagation, more fracture energy is consumed by flake GNR. Finally, the existing problems of TiC-based composites are pointed out, and the future development direction is prospected.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Advanced ceramic materials synthesis · Advanced materials and composites · Aluminum Alloys Composites Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Metallurgical Engineering, Anhui University of Technology, Maanshan 243002, China

School of Civil Engineering and Architecture, Anhui University of Technology, Maanshan 243002, China

Beijing Metallurgical Equipment Research Design Institute Co., Beijing 100000, China

Funding

the Anhui Province Science Foundation for Excellent Young Scholars · the National Natural Science Foundation of China

References (93)

Show source-provided references
1. Oxidation protection of tungsten alloys for nuclear fusion applications: A comprehensive review10.1016/j.jallcom.2021.161057 ↗
2. Microstructure evolution and growth mechanism of Si-MoSi2 composite coatings on TZM (Mo-0.5Ti-0.1Zr-0.02 C) alloy10.1016/j.jallcom.2021.162403 ↗
3. Formation of MoSi2 and Si/MoSi2 coatings on TZM (Mo-0.5Ti-0.1Zr-0.02C) alloy by hot dip silicon-plating method10.1016/j.ceramint.2021.05.020 ↗
4. In-situ formation of TiC nanoparticles in selective laser melting of 316L with addition of micronsized TiC particles10.1016/j.msea.2021.142179 ↗
5. Simultaneously Enhanced Hardness and Toughness of Normalized Graphite Ductile Irons by TiC-TiB2 Nanoparticles10.1016/j.matlet.2021.129597 ↗
6. Microstructure-property correlation in nano-diamond and TiN added TiC-based ceramics10.1016/j.ceramint.2020.08.152 ↗
7. Synergistic strengthening of FeCrNiCo high entropy alloys via micro-TiC and nano-SiC particles10.1016/j.mtcomm.2020.101729 ↗
8. A new trigeneration system for power, cooling, and freshwater production driven by a flash-binary geothermal heat source10.1016/j.renene.2019.11.154 ↗
9. Cui, K.K., Zhang, Y.Y., Fu, T., Wang, J., and Zhang, X. (2020). Toughening Mechanism of Mullite Matrix Composites: A Review. Coatings, 10.10.3390/coatings10070672 ↗
10. Characterization of hot-pressed graphene reinforced ZrB2-SiC composite10.1016/j.msea.2014.12.028 ↗
11. Development of a processing route for carbon allotrope-based TiC porous nanocomposites10.1016/j.jeurceramsoc.2017.04.016 ↗
12. Spark plasma sintered ZrC-TiC-GNP composites: Solid solution formation and mechanical properties10.1016/j.ceramint.2017.10.200 ↗
13. Fabrication and characterization of sintered TiC-SiC composites10.1016/j.jeurceramsoc.2010.10.010 ↗
14. Effect of SiC buffer layer on flux pinning property of MgB2 tapes10.1016/j.cap.2019.03.012 ↗
15. An analysis of the factors affecting strengthening in carbon fiber reinforced magnesium composites10.1016/j.compstruct.2018.10.109 ↗
16. In-situ formed graphene nanoribbon induced toughening and thermal shock resistance of spark plasma sintered carbon nanotube reinforced titanium carbide composite10.1016/j.compositesb.2017.05.035 ↗
17. Effect of Ni on the formation mechanism of TiC/Ni composites fabricated by reactive sintering10.1016/j.ijrmhm.2021.105611 ↗
18. TF-Al/TiC highly reactive composite particle for application potential in solid propellants10.1016/j.cej.2021.130674 ↗
19. Microstructure and tribological properties of in-situ synthesized TiC reinforced reactive plasma sprayed Co-based coatings10.1016/j.matchemphys.2020.122913 ↗
20. The synthesis of TiC dispersed strengthened Mo alloy by freeze-drying technology and subsequent low temperature sintering10.1016/j.scriptamat.2021.113831 ↗
21. Ablation behaviors of ZrC-TiC coatings prepared by vacuum plasma spray: Above 2000 °C10.1016/j.jeurceramsoc.2019.04.033 ↗
22. Spark plasma sintering of TiC ceramic with tungsten carbide as a sintering additive10.1016/j.jeurceramsoc.2013.04.017 ↗
23. Influence of Al2Y particles on mechanical properties of Mg-11Y-1Al alloy with different grain sizes10.1016/j.msea.2021.142166 ↗
24. Effects of WC addition on the morphology, microstructure and mechanical properties of Fe50/TiC/WC laser claddings on AISI 1045 steel10.1016/j.surfcoat.2021.127781 ↗
25. Strategy of alternating bias voltage on corrosion resistance and interfacial conductivity enhancement of TiCx/a-C coatings on metallic bipolar plates in PEMFCs10.1016/j.energy.2018.08.099 ↗
26. The shape evolution of TiCx prepared by mechanical alloying of Ti-Al-C system after HF treatment10.1016/j.ceramint.2018.11.155 ↗
27. Growth Mechanism of TiCx during Self-Propagating High-Temperature Synthesis in an AlTiC System10.1021/cg9010983 ↗
28. Carbide stoichiometry in TiCx and Cu-TiCx produced by self-propagating high-temperature synthesis10.1016/S1359-6462(01)01205-2 ↗
29. Influence of trace boron on the morphology of titanium carbide in an Al-Ti-C-B master alloy10.1016/j.jallcom.2009.10.148 ↗
30. A novel core-shell TiCxparticle by modifying TiCx with B element and the preparation of the (TiCx+AlN)/Al composite10.1016/j.jallcom.2021.162448 ↗
31. Design of TiC nanoparticles and their morphology manipulating mechanisms by stoichiometric ratios: Experiment and first-principle calculation10.1016/j.matdes.2019.107951 ↗
32. Zhang, D.D., Liu, H.L., Sun, L.P., Bai, F., Wang, Y., and Wang, J.G. (2017). Shape-Controlled TiCx Particles Fabricated by Combustion Synthesis in the Cu-Ti-C System. Crystals, 7.10.3390/cryst7070205 ↗
33. In situ laser surface coating of TiC metal-matrix composite layer10.1007/BF00356453 ↗
34. Microstructure and mechanical properties of TiC steel-bonded carbides prepared by two-step sintering technique10.1016/j.ijrmhm.2020.105342 ↗
35. Synthesis and characterization of nano TiC dispersed strengthening W alloys via freeze-drying10.1016/j.jallcom.2020.157774 ↗
36. Review on Ultra High Temperature Boride Ceramics10.1016/j.pmatsci.2020.100651 ↗
37. Fabrication of 2D C/ZrC-SiC composite and its structural evolution under high-temperature treatment up to 1800 °C10.1016/j.ceramint.2009.03.030 ↗
38. High-temperature phase composition, crystal stabilisation, and interfacial diffusion of (NbC-ZrC)/SiC double-layer coated C/C composites enduring the oxyacetylene flame10.1016/j.corsci.2021.109541 ↗
39. Investigations on microstructure and mechanical properties of HfC particle-reinforced W Mo composites10.1016/j.ijrmhm.2021.105634 ↗
40. Heterotrophic nitrification and aerobic denitrification by a novel Acinetobacter sp. TAC-1 at low temperature and high ammonia nitrogen10.1016/j.biortech.2021.125620 ↗
41. Triplet carbide composites of TiC, WC, and SiC10.1016/j.ceramint.2019.12.155 ↗
42. Spark plasma sintering of TiC-SiCw ceramics10.1016/j.ceramint.2019.06.236 ↗
43. Effect of SiC whisker on densification and mechanical properties of hot-pressed TiC-based composites10.1016/j.ceramint.2020.07.272 ↗
44. Influence of SPS temperature on the properties of TiC-SiCw composites10.1016/j.ceramint.2020.01.206 ↗
45. Densification behavior and mechanical properties of hot-pressed TiC-WC ceramics10.1016/j.ceramint.2020.07.335 ↗
46. Role of nano-WC addition on microstructural, mechanical and thermal characteristics of TiC-SiCw composites10.1016/j.ijrmhm.2020.105248 ↗
47. Spark plasma sintering of TiC-based composites toughened by submicron SiC particles10.1016/j.ceramint.2012.12.002 ↗
48. Role of nano-diamond addition on the characteristics of spark plasma sintered TiC ceramics10.1016/j.diamond.2020.107828 ↗
49. Beneficial role of carbon black on the properties of TiC ceramics10.1016/j.ceramint.2020.06.125 ↗
50. Dry Sliding Friction and Wear Behaviour of TiC-Based Ceramics and Consequent Effect of the Evolution of Grain Buckling on Wear Mechanism10.1016/j.wear.2019.01.026 ↗
51. Sintering and mechanical behavior of SiC and WC co-added TiC-based composites densified by hot-pressing10.1016/j.ceramint.2020.10.231 ↗
52. Comparison of high Cr white iron composites reinforced with directly added TiC and in situ formed TiCx10.1016/j.jmrt.2020.01.059 ↗
53. A new insight on the role of 1-D and 2-D reinforcements in TiC during high temperature plastic deformation10.1016/j.ceramint.2018.07.055 ↗
54. Microstructural and mechanical behavior of spark plasma sintered titanium carbide with hybrid reinforcement of tungsten carbide and carbon nanotubes10.1016/j.msea.2017.06.108 ↗
55. Strengthening of TiC ceramics sintered by spark plasma via nano-graphite addition10.1016/j.ceramint.2020.01.291 ↗
56. Microstructural, mechanical and friction properties of nano-graphite and h-BN added TiC-based composites10.1016/j.ceramint.2020.08.068 ↗
57. Characterization of spark plasma sintered TiC ceramics reinforced with graphene nano-platelets10.1016/j.ceramint.2020.04.189 ↗
58. Solid solution formation during spark plasma sintering of ZrB2-TiC-graphite composites10.1016/j.ceramint.2019.09.287 ↗
59. A novel TiC-based composite co-strengthened with AlN particulates and graphene nano-platelets10.1016/j.ijrmhm.2020.105331 ↗
60. Spark plasma sinterability and thermal diffusivity of TiN ceramics with graphene additive10.1016/j.ceramint.2020.12.152 ↗
61. A novel ZrB2-based composite manufactured with Ti3AlC2 additive10.1016/j.ceramint.2020.08.193 ↗
62. Few layer graphene synthesis via SiC decomposition at low temperature and low vacuum10.1088/0022-3727/49/16/165301 ↗
63. Experimental Study of Ablation Processes of SiC-based Materials in Air Plasma Freejets
64. Phase Analysis of Laser Direct Etching and Water Assisted Laser Combined Etching of SiC Ceramics10.1007/s40516-017-0044-0 ↗
65. Corrosion behavior and interfacial conductivity of amorphous hydrogenated carbon and titanium carbide composite (a-C: H/TiC) films prepared on titanium bipolar plates in PEMFCs10.1016/j.diamond.2021.108628 ↗
66. Kierstin, D., and Kanani, L. (2018). High-Pressure, High-Temperature Behavior of Silicon Carbide: A Review. Crystals, 8.10.3390/cryst8050217 ↗
67. Microstructure, Mechanical, and Thermal Properties of B4C-TiB2-SiC Composites Prepared by Reactive Hot-pressing10.1007/s11595-020-2352-z ↗
68. Densification behavior and microstructure development in TiB2 ceramics doped with h-BN10.1016/j.ceramint.2020.04.223 ↗
69. A review on the Comsol Multiphysics studies of heat transfer in advanced ceramics
70. Phase change materials as quenching media for heat treatment of 42CrMo4 steels10.1007/s11771-020-4328-8 ↗
71. Fabrication of plasma-sprayed TiC-Ti5Si3-Ti3SiC2 composite coatings from the annealed Ti/SiC powders10.1016/j.surfcoat.2021.127227 ↗
72. Fabrication and mechanical evaluation of SiC-TiC nanocomposites by SPS10.1016/S0167-577X(03)00434-8 ↗
73. Rapidly sintering nanosized SiC particle reinforced TiC composites by the spark plasma sintering (SPS) technique10.1023/B:JMSC.0000034145.54280.53 ↗
74. Corrosion and thermal fatigue behaviors of induction-clad Ni-coated TiC particle-reinforced Ni60 coating in molten aluminum alloy10.1016/j.surfcoat.2021.127278 ↗
75. A new model for thermal conductivity of “continuous matrix-dispersed and separated 3D-particles”type composite materials and its application to WC-M (M=Co, Ag) systems10.1016/j.jmst.2021.04.036 ↗
76. The effects of ultra-high-gravity field on phase transformation and microstructure evolution of the TiC-TiB2 ceramic fabricated by combustion synthesis10.1016/j.ijrmhm.2013.10.015 ↗
77. Characterization of ZrB2-TiC composites reinforced with short carbon fibers10.1016/j.ceramint.2020.06.095 ↗
78. Co-reinforcing of ZrB2-SiC ceramics with optimized ZrC to C f ratio10.1016/j.ceramint.2020.06.029 ↗
79. Characterization of TiC ceramics with SiC and/or WC additives using electron microscopy and electron probe micro-analysis10.1016/j.jtice.2021.05.039 ↗
80. Effects of direct reduction process on the microstructure and reduction characteristics of carbon-bearing nickel laterite ore pellets10.1016/j.powtec.2020.08.059 ↗
81. Pyrometallurgical recovery of zinc and valuable metals from electric arc furnace dust-A review10.1016/j.jclepro.2021.126788 ↗
82. Synthesis and morphology optimization of electrospun SiBNC nanofibers10.1016/j.ceramint.2019.11.063 ↗
83. Exergoeconomic optimization of a new trigeneration system driven by biogas for power, cooling, and freshwater production10.1016/j.enconman.2019.112417 ↗
84. Heat transfer, thermal stress and failure analyses in a TiB2 gas turbine stator blade10.1016/j.ceramint.2019.06.184 ↗
85. A new biogas-fueled bi-evaporator electricity/cooling cogeneration system: Exergoeconomic optimization10.1016/j.enconman.2019.06.053 ↗
86. Cui, K.K., Zhang, Y.Y., Fu, T., Hussain, S., AlGarni, T.S., Wang, J., and Zhang, X. (2021). Effects of Cr2O3 Content on Microstructure and Mechanical Properties of Al2O3 Matrix Composites. Coatings, 11.10.3390/coatings11020234 ↗
87. Microhardness of non-stoichiometric TiCx, plates prepared by chemical vapour deposition10.1016/0022-5088(90)90600-O ↗
88. Spark plasma sintered tantalum carbide-carbon nanotube composite: Effect of pressure, carbon nanotube length and dispersion technique on microstructure and mechanical properties10.1016/j.msea.2010.12.017 ↗
89. Graphene NanoPlatelets reinforced tantalum carbide consolidated by spark plasma sintering10.1016/j.msea.2013.06.006 ↗
90. Toughened and Strengthened Silicon Carbide Ceramics by Adding Graphene-Based Fillers10.1016/j.scriptamat.2015.10.023 ↗
91. Spark plasma sintering of graphene reinforced zirconium diboride ultra-high temperature ceramic composites10.1016/j.ceramint.2013.01.101 ↗
92. Synthesis WSi2 coating on W substrate by HDS method with various deposition times10.1016/j.apsusc.2020.145551 ↗
93. Evolution of surface morphology, roughness and texture of tungsten disilicide coatings on tungsten substrate10.1016/j.vacuum.2021.110297 ↗