journal article·2022-02-16Open access

Review on Development and Application of 3D-Printing Technology in Textile and Fashion Design

Ya-Qian Xiao, Chi-Wai Kan

Coatings· Volume 12· Issue 2

Abstract

Three-dimensional printing (3DP) allows for the creation of highly complex products and offers customization for individual users. It has generated significant interest and shows great promise for textile and fashion design. Here, we provide a timely and comprehensive review of 3DP technology for the textile and fashion industries according to recent advances in research. We describe the four 3DP methods for preparing textiles; then, we summarize three routes to use 3DP technology in textile manufacturing, including printing fibers, printing flexible structures and printing on textiles. In addition, the applications of 3DP technology in fashion design, functional garments and electronic textiles are introduced. Finally, the challenges and prospects of 3DP technology are discussed.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Additive Manufacturing and 3D Printing Technologies · Interactive and Immersive Displays · Advanced Sensor and Energy Harvesting Materials

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Institute of Textiles and Clothing, The Hong Kong Polytechnic University, Hong Kong, China

Funding

The Hong Kong Polytechnic University

References (73)

Show source-provided references
1. MacDonald, E., and Wicker, R. (2016). Multiprocess 3D printing for increasing component functionality. Science, 353.10.1126/science.aaf2093 ↗
2. The effect of 3D printing technology on the future fashion design and manufacturing10.4028/www.scientific.net/AMM.496-500.2687 ↗
3. He, Y., Zhang, Y., Zhang, C., and Zhou, H. (2020). Energy-saving potential of 3D printed concrete building with integrated living wall. Energy Build., 222.10.1016/j.enbuild.2020.110110 ↗
4. Vaghasiya, J.V., Mayorga-Martinez, C.C., and Pumera, M. (2021). Smart energy bricks: Ti3C2@Polymer electrochemical energy storage inside bricks by 3D printing. Adv. Funct. Mater., 31.10.1002/adfm.202106990 ↗
5. Asulin, M., Michael, I., Shapira, A., and Dvir, T. (2021). One-step 3D printing of heart patches with built-in electronics for performance regulation. Adv. Sci., 8.10.1002/advs.202004205 ↗
6. Cho, W.-W., Kim, B.S., Ahn, M., Ryu, Y.H., Ha, D.-H., Kong, J.S., Rhie, J.-W., and Cho, D.-W. (2021). Flexible adipose-vascular tissue assembly using combinational 3D printing for volume-stable soft tissue reconstruction. Adv. Healthc. Mater., 10.10.1002/adhm.202001693 ↗
7. Syuhada, A., Shamsudin, M., Omar, M., Ghoshal, S., Harun, S., and Aziz, M. (2021). Incorporating 3D metal printing with artificial intelligence in meeting aerospace demands. J. Phys. Conf. Ser., 1892.10.1088/1742-6596/1892/1/012015 ↗
8. The application of 3D printing technology in the fashion industry10.1080/17543266.2016.1223355 ↗
9. Chatterjee, K., and Ghosh, T.K. (2020). 3D printing of textiles: Potential roadmap to printing with fibers. Adv. Mater., 32.10.1002/adma.201902086 ↗
10. Adhesion of 3D printed material on textile substrates10.1108/RPJ-05-2016-0086 ↗
11. Cabigiosu, A. (2020). Additive Manufacturing and Smart Textiles. Digitalization in the Luxury Fashion Industry, Springer.10.1007/978-3-030-48810-9 ↗
12. TWI Ltd (2022, February 07). What are the Advantages and Disadvantages of 3D Printing. Available online: https://www.twi-global.com/technical-knowledge/faqs/what-is-3d-printing/pros-and-cons.
13. Optimization of fused deposition modeling process parameters: A review of current research and future prospects10.1007/s40436-014-0097-7 ↗
14. Electrohydrodynamic direct-writing10.1039/c3nr04329k ↗
15. Chen, Y., Deng, Z., Ouyang, R., Zheng, R., Jiang, Z., Bai, H., and Xue, H. (2021). 3D printed stretchable smart fibers and textiles for self-powered e-skin. Nano Energy, 84.10.1016/j.nanoen.2021.105866 ↗
16. Wu, M.-J., Zhi, C., Tu, L., Wang, Y.-Z., Dai, Y., Yu, L.-J., Meng, J.-G., and He, X.-Y. (2021). Cotton-containing printing wires based on the two-dimensional braiding method for three-dimensional printing of clothing. Text. Res. J.10.1177/00405175211059208 ↗
17. Anjum, N., Grota, M., Li, D., and Shen, C. (2020). Laminate composite-based highly durable and flexible supercapacitors for wearable energy storage. J. Energy Storage, 29.10.1016/j.est.2020.101460 ↗
18. Li, S., Wang, H., Mao, H., Li, L., and Shi, H. (2021). Enhanced thermal management performance of comb-like polymer/boron nitride composite phase change materials for the thermoregulated fabric application. J. Energy Storage, 40.10.1016/j.est.2021.102826 ↗
19. Dong, K., Peng, X., and Wang, Z.L. (2020). Fiber/fabric-based piezoelectric and triboelectric nanogenerators for flexible/stretchable and wearable electronics and artificial intelligence. Adv. Mater., 32.10.1002/adma.201902549 ↗
20. Review of fiber-based three-dimensional printing for applications ranging from nanoscale nanoparticle alignment to macroscale patterning10.1021/acsanm.1c01408 ↗
21. Gao, T., Zhou, Z., Yu, J., Zhao, J., Wang, G., Cao, D., Ding, B., and Li, Y. (2019). 3D printing of tunable energy storage devices with both high areal and volumetric energy densities. Adv. Energy Mater., 9.10.1002/aenm.201802578 ↗
22. Chen, C., Jiang, J., He, W., Lei, W., Hao, Q., and Zhang, X. (2020). 3D printed high-loading lithium-sulfur battery toward wearable energy storage. Adv. Funct. Mater., 30.10.1002/adfm.201909469 ↗
23. Capacitive soft strain sensors via multicore-shell fiber printing10.1002/adma.201500072 ↗
24. Wang, Y., Chen, C., Xie, H., Gao, T., Yao, Y., Pastel, G., Han, X., Li, Y., Zhao, J., and Fu, K.K. (2017). 3D-printed all-fiber li-ion battery toward wearable energy storage. Adv. Funct. Mater., 27.10.1002/adfm.201703140 ↗
25. Zhao, J., Zhang, Y., Huang, Y., Xie, J., Zhao, X., Li, C., Qu, J., Zhang, Q., Sun, J., and He, B. (2018). 3D printing fiber electrodes for an all-fiber integrated electronic device via hybridization of an asymmetric supercapacitor and a temperature sensor. Adv. Sci., 5.10.1002/advs.201801114 ↗
26. Cao, W.-T., Ma, C., Mao, D.-S., Zhang, J., Ma, M.-G., and Chen, F. (2019). MXene-reinforced cellulose nanofibril inks for 3D-printed smart fibres and textiles. Adv. Funct. Mater., 29.10.1002/adfm.201905898 ↗
27. Partsch, L., Vassiliadis, S., and Papageorgas, P. (2015, January 11–12). 3D printed textile fabrics structures. Proceedings of the International Istanbul Textile Congress, Istanbul, Turkey.
28. Davis, F. (2012, January 13–16). 3D printed textiles from textile code: Structural form and material operations. Proceedings of the 16th Iberoamerican Congress of Digital Graphics, Fortaleza, Brasil.
29. Beecroft, M. (2016, January 20–23). 3D printing of weft knitted textile-based structures by selective laser sintering of nylon powder. Proceedings of the Global Conference on Polymer and Composite Materials, Hangzhou, China.10.1088/1757-899X/137/1/012017 ↗
30. Digital interlooping: 3D printing of weft-knitted textile-based tubular structures using selective laser sintering of nylon powder10.1080/17543266.2019.1573269 ↗
31. Takahashi, H., and Kim, J. (2019, January 20–23). 3D Printed Fabric. 3D Printed Fabric: Techniques for Design and 3D Weaving Programmable Textiles. Proceedings of the 32nd Annual ACM Symposium on User Interface Software and Technology, New Orleans, LA, USA.10.1145/3332165.3347896 ↗
32. Melnikova, R., Ehrmann, A., and Finsterbusch, K. (2014, January 27–29). 3D printing of textile-based structures by Fused Deposition Modelling (FDM) with different polymer materials. Proceedings of the Global Conference on Polymer and Composite Materials, Ningbo, China.10.1088/1757-899X/62/1/012018 ↗
33. Forman, J., Dogan, M.D., Forsythe, H., and Ishii, H. (2020, January 20–23). DefeXtiles: 3D Printing Quasi-Woven Fabric via Under-Extrusion. Proceedings of the 2020 33rd Annual ACM Symposium on User Interface Software and Technology, New York, NY, USA.10.1145/3379337.3415876 ↗
34. Gurcum, B.H., Borklu, H.R., Sezer, K., and Eren, O. (2022, January 20). Implementing 3D Printed Structures as the Newest Textile Form. Available online: https://www.scitechnol.com/peer-review/implementing-3d-printed-structures-as-the-newest-textile-form-cL16.php?article_id=7203.
35. Chua, J.M. (2021, December 15). NASA Eyeing “Chain Mail” Fabric for Use in Space. Available online: https://www.space.com/36719-nasa-chain-mail-space-fabric.html.
36. Digits2Widgets (2021, December 15). 3D Printed Fabrics-In Nylon SLS. Available online: https://digits2widgets.wordpress.com/2014/03/27/3d-printed-fabrics-in-nylon-sls-now-for-sale/.
37. Modeclix. The additively manufactured adaptable textile10.1016/j.mtcomm.2018.04.002 ↗
38. Stevenson, K. (2021, December 15). Major Development in 3D Printed Fabric. Available online: https://www.fabbaloo.com/2020/07/major-development-in-3d-printed-fabric.
39. 3D printing for clothing production
40. Chu, J. (2021, December 15). Engineers 3-D Print Flexible Mesh for Ankle and Knee Braces. Available online: https://news.mit.edu/2019/3-d-print-mesh-ankle-knee-braces-0619.
41. Zhang, F., and Deng, K. (2021). Innovative application of 3D printing technology in fashion design. J. Phys. Conf. Ser., 1790.10.1088/1742-6596/1790/1/012030 ↗
42. Investigation of the adhesion properties of direct 3D printing of polymers and nanocomposites on textiles: Effect of FDM printing process parameters10.1016/j.apsusc.2017.01.112 ↗
43. Direct 3D printing of polymers onto textiles: Experimental studies and applications10.1108/RPJ-09-2014-0126 ↗
44. Spahiu, T., Piperi, E., Ehrmann, A., Shehi, E., and Rama, D. (2020). 3D Printed Geometries on Textile Fabric for Garment Production. Progress in Digital and Physical Manufacturing, Springer.10.1007/978-3-030-29041-2_34 ↗
45. Three-dimensional printing resin on different textile substrates using stereolithography: A proof of concept
46. 3D-printing on textiles-an investigation on adhesion properties of the produced composite materials10.1007/s10965-021-02567-1 ↗
47. Testing thermoplastic elastomers selected as flexible three-dimensional printing materials for functional garment and technical textile applications
48. Eutionnat-Diffo, P.A., Chen, Y., Guan, J., Cayla, A., Campagne, C., and Nierstrasz, V. (2020). Study of the Wear Resistance of Conductive Poly Lactic Acid Monofilament 3D Printed onto Polyethylene Terephthalate Woven Materials. Materials, 13.10.3390/ma13102334 ↗
49. Rivera, M.L., Moukperian, M., Ashbrook, D., Mankoff, J., and Hudson, S.E. (2017, January 6–11). Stretching the bounds of 3D printing with embedded textiles. Proceedings of the 2017 CHI conference on human factors in computing systems, Denver, CO, USA.10.1145/3025453.3025460 ↗
50. Schmelzeisen, D., Koch, H., Pastore, C., and Gries, T. (2018). 4D textiles: Hybrid textile structures that can change structural form with time by 3D printing. Narrow and Smart Textiles, Springer.10.1007/978-3-319-69050-6_17 ↗
51. (2021, December 15). Delta WASP 3MT Experiences the 3D Printed Tissue. Available online: https://www.3dwasp.com/en/wasp-technical-sponsor-of-the-expo-dubai-2020-design-competition-winner/.
52. (2021, December 15). Cocoon. Available online: https://draganddrop.design/collections/organic-lamps/products/cocoon.
53. (2021, December 15). Active Shoes. Available online: https://selfassemblylab.mit.edu/active-shoes.
54. (2021, December 15). Kinematic Petals Dress. Available online: https://n-e-r-v-o-u-s.com/projects/albums/kinematic-petals-dress/content/kinematic-petals-dress-14/.
55. Koerne, J., and STRATASYS (2021, December 15). Setae. Available online: https://www.juliakoerner.com/setae.
56. Koerne, J., and STRATASYS (2021, December 15). Setae Jacket. Available online: https://3dprintedart.stratasys.com/the-chromorpho-collection/.
57. (2021, December 15). Arid Collection. Available online: https://www.juliakoerner.com/aridcollection./.
58. (2021, December 15). 3D for Luxury. Available online: https://www.vojdstudios.com/acne.
59. (2021, December 15). Eliud Kipchoge’s 3D Printed Nike Zoom Vaporfly Elite Flyprint. Available online: https://news.nike.com/news/eliud-kipchoge-3d-printed-nike-zoom-vaporfly-elite-flyprint.
60. (2021, December 15). Nike Zoom Alphafly Next Nature. Available online: https://www.nike.com/t/zoom-alphafly-next-nature-road-racing-shoes-WnMHmS/DB0129-001.
61. Three-dimensional printed thermal regulation textiles10.1021/acsnano.7b06295 ↗
62. Pattinson, S.W., Huber, M.E., Kim, S., Lee, J., Grunsfeld, S., Roberts, R., Dreifus, G., Meier, C., Liu, L., and Hogan, N. (2019). Additive manufacturing of biomechanically tailored meshes for compliant wearable and implantable devices. Adv. Funct. Mater., 29.10.1002/adfm.201901815 ↗
63. Structured fabrics with tunable mechanical properties10.1038/s41586-021-03698-7 ↗
64. Jiang, Y., Cheng, M., Shahbazian-Yassar, R., and Pan, Y. (2019). Direct ink writing of wearable thermoresponsive supercapacitors with rGO/CNT composite electrodes. Adv. Mater. Technol., 4.10.1002/admt.201900691 ↗
65. 3D extruded composite thermoelectric threads for flexible energy harvesting10.1038/s41467-019-13461-2 ↗
66. Wettability control in tree structure-based 1D fiber assemblies for moisture wicking functionality10.1021/acsami.9b14370 ↗
67. Printable smart pattern for multifunctional energy-management e-textile10.1016/j.matt.2019.02.003 ↗
68. Chen, S., Huang, T., Zuo, H., Qian, S., Guo, Y., Sun, L., Lei, D., Wu, Q., Zhu, B., and He, C. (2018). A single integrated 3D-printing process customizes elastic and sustainable triboelectric nanogenerators for wearable electronics. Adv. Funct. Mater., 28.10.1002/adfm.201805108 ↗
69. Controlled fabrication of bioactive microfibers for creating tissue constructs using microfluidic techniques10.1021/acsami.5b11445 ↗
70. Pedde, R.D., Mirani, B., Navaei, A., Styan, T., Wong, S., Mehrali, M., Thakur, A., Mohtaram, N.K., Bayati, A., and Dolatshahi-Pirouz, A. (2017). Emerging biofabrication strategies for engineering complex tissue constructs. Adv. Mater., 29.10.1002/adma.201606061 ↗
71. Mechanical properties and cell cultural response of polycaprolactone scaffolds designed and fabricated via fused deposition modeling10.1002/1097-4636(200105)55:2<203::AID-JBM1007>3.0.CO;2-7 ↗
72. Topology Optimized Architectures with Programmable Poisson’s Ratio over Large Deformations10.1002/adma.201502485 ↗
73. Chakraborty, S., and Biswas, M.C. (2020). 3D printing technology of polymer-fiber composites in textile and fashion industry: A potential roadmap of concept to consumer. Compos. Struct., 248.10.1016/j.compstruct.2020.112562 ↗