Surface‐Reengineering of BNNs@Hydrocarbon Polymer Composites for Ultra‐Low Dielectric Constant for High‐Frequency Applications

Abstract This research investigates the synthesis and evaluation of cyclic olefin copolymer (COC) composites with surface‐engineered boron nitride nanosheets (BNNs) at various concentrations. The study focuses on the impact of Cetyltrimethylammonium bromide (CTAB) on BNNs′ surface functionalization to improve their dispersion within the COC matrix, including its dielectric behavior, dielectric breakdown strength, thermal management capabilities, hygroscopic properties, and mechanical robustness. The methodological approach adopted for the fabrication of COC/BNNs hybrid composites commenced with the synthesis of BNNs, surface functionalization of BNNs, in‐situ mixing and hot‐press. This step aimed to enhance compatibility and adhesion between BNNs and the COC matrix, facilitating more homogeneous nanofiller dispersion. The investigative scope of this study encompassed a rigorous evaluation of the resultant composites, with a particular emphasis on their dielectric properties. The dielectric constant (ϵ′) and loss tangent (δ) were measured at a frequency of 10 GHz, revealing an ultra‐low dielectric constant of 1.28, an exceptionally minimal loss tangent of 0.000146, a remarkable 327% (In‐plane) & 129% (axial) increase of thermal conductivity, significant improvement of dielectric breakdown strength up to 88.4 mV/mm, and low water absorptions observed. These results indicate the potential of COC/BNNs composites for high‐frequency electronic packaging applications requiring low dielectric constants.